Armature and rotating electric machine

Patent metadata

Field	Value
Publication number	US-12009718-B2
Application number	US-202117410751-A
Country	US
Kind code	B2
Filing date	Aug 24, 2021
Priority date	Feb 25, 2019
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

An armature includes an armature coil including a plurality of coil modules and a base member including a cylindrical back core. Each of the coil modules includes a corresponding partial winding of the armature coil and a back-yoke-side insulating wall formed on the back yoke side of the corresponding partial winding. The coil modules are arranged, on a radially inner side or a radially outer side of the base member, in alignment with each other in a circumferential direction. The base member has a plurality of first engaging portions formed therein and each of the coil modules has at least one second engaging portion formed in the back-yoke-side insulating wall thereof. The coil modules are fixed to the base member with each of the first engaging portions of the base member engaging with a corresponding one of the second engaging portions of the coil modules in the circumferential direction.

First claim

What is claimed is:

1. An armature comprising:
a multi-phase armature coil including a plurality of phase windings for respective phases, each of the phase windings being constituted of a plurality of partial windings; and
a base member including a cylindrical back core,
wherein
the multi-phase armature coil has a plurality of coil modules each of which includes a corresponding one of the partial windings constituting the phase windings of the multi-phase armature coil and a back-yoke-side insulating wall formed on a back yoke side of the corresponding partial winding,
the coil modules are arranged, on a radially inner side or a radially outer side of the base member, in alignment with each other in a circumferential direction,
the base member has a plurality of first engaging portions formed therein and each of the coil modules has at least one second engaging portion formed in the back-yoke-side insulating wall thereof, and
the coil modules are fixed to the base member with each of the first engaging portions of the base member engaging with a corresponding one of the second engaging portions of the coil modules in the circumferential direction.

2. The armature as set forth in claim 1 , wherein the base member has at least one end ring fixed to at least one of axial end faces of the back yoke, and
the first engaging portions of the base member are formed in the at least one end ring.

3. The armature as set forth in claim 2 , wherein the at least one end ring is formed of a nonmagnetic material.

4. The armature as set forth in claim 1 , wherein each corresponding pair of the first engaging portions of the base member and the second engaging portions of the coil modules are arranged to radially face each other,
each of the first engaging portions of the base member has a plurality of engaging surfaces, each of the plurality of engaging surfaces being inclined with respect to a tangent line to a concentric circle that is concentric with the back yoke,
each of the second engaging portions of the coil modules has an engaged surface with which a corresponding one of the plurality of engaging surfaces of the first engaging portions engages, and
the coil modules are fixed to the base member with the plurality of engaging surfaces of the first engaging portions respectively abutting the corresponding engaged surfaces of the second engaging portions.

5. The armature as set forth in claim 4 , wherein the plurality of engaging surfaces of the first engaging portions are formed continuously in the circumferential direction so that directions of inclination of the plurality of engaging surfaces are alternately different in the circumferential direction,
the base member has a plurality of recesses each of which is defined by a circumferentially-adjacent pair of the plurality of engaging surfaces of the first engaging portions, and
in each of the plurality of recesses of the base member, there is fitted a circumferentially-adjacent pair of the second engaging portions of the coil modules.

6. The armature as set forth in claim 4 , wherein each of the partial windings constituting the phase windings of the armature coil is ring-shaped to have a pair of intermediate conductor portions, a first bridging portion and a second bridging portion, the pair of intermediate conductor portions being formed apart from each other by a predetermined multiple of one coil-pitch, the first bridging portion connecting the pair of intermediate conductor portions at one axial end of the partial winding, the second bridging portion connecting the pair of intermediate conductor portions at the other axial end of the partial winding,
each of the partial windings is formed of an electrical conductor that is multiply wound in the pair of intermediate conductor portions and the first and second bridging portions of the partial winding,
in each of the coil modules, the back-yoke-side insulating wall is formed on the back yoke side of the pair of intermediate conductor portions of the corresponding partial winding,
each of the coil modules has a pair of second engaging portions formed respectively in two parts of the back-yoke-side insulating wall which are respectively located radially adjacent to the pair of intermediate conductor portions of the corresponding partial winding, and
the pair of second engaging portions are arranged to respectively abut two engaging surfaces, the directions of inclination of which are opposite to each other, of the first engaging portions.

7. The armature as set forth in claim 1 , wherein each of the first engaging portions of the base member and the second engaging portions of the coil modules is formed as a recess that is radially recessed,
each corresponding pair of the first engaging portions of the base member and the second engaging portions of the coil modules are arranged to be radially spaced from and radially face each other,
between each corresponding pair of the first engaging portions and the second engaging portions, there is radially interposed an intermediate portion so as to be fitted in both the recesses respectively forming the first and second engaging portions of the corresponding pair, and
the coil modules are fixed to the base member with each corresponding pair of the first engaging portions and the second engaging portions together engaging with the intermediate portion.

8. The armature as set forth in claim 7 , wherein the back yoke is constituted of a core sheet laminate in which at least one core sheet is laminated in an axial direction,
the at least one core sheet is concave-convex-shaped, on the one of the radially inner and radially outer sides of the back yoke where the armature coil is assembled to the back yoke, to have concavities and convexities repeatedly formed at predetermined intervals in the circumferential direction,
the at least one core sheet is laminated in the axial direction so that the circumferential positions of the concavities and convexities formed at one axial position are offset in the circumferential direction from those of the concavities and convexities formed at another axial position, and
the recesses forming the first engaging portions of the base member are constituted of the concavities formed in the at least one core sheet.

9. The armature as set forth in claim 1 , further comprising a restraining member configured to apply a pressing force to the coil modules in a radial direction toward the base member and thereby restrain radial movement of the coil modules.

10. The armature as set forth in claim 1 , wherein each of the second engaging portions of the coil modules is formed to engage with the base member in an axial direction as well as with the corresponding one of the first engaging portions of the base member in the circumferential direction.

11. The armature as set forth in claim 10 , wherein each of the second engaging portions of the coil modules is arranged to face a corresponding one of axial end faces of the base member, and
a filler is filled between each of the second engaging portions of the coil modules and the corresponding axial end face of the base member.

12. A rotating electric machine comprising:
the armature as set forth in claim 1 ;
a field system having a plurality of magnetic poles whose polarities alternate in the circumferential direction; and
a rotating shaft,
wherein
either of the armature and the field system is configured as a rotor to rotate together with the rotating shaft.

Assignees

• Denso Corp

Inventors

• Tamura Akito
• Takahashi Yuki
• Iwase Kazuya

Classifications

• H02K3/522 Primary

  for generally annular cores with salient poles · CPC title

• H02K3/52 Primary

  Fastening salient pole windings or connections thereto · CPC title