Armature and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-12009716-B2
Application number	US-202217699786-A
Country	US
Kind code	B2
Filing date	Mar 21, 2022
Priority date	Sep 19, 2019
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

An armature is provided with an armature winding, an armature core and a first and second insulation sheets. The first insulation sheet is arranged to sequentially pass through a field magnet side of a first phase conductor, a portion between the first phase conductor and a second phase conductor, an armature core side of the second phase conductor and a third phase conductor and a portion between the third phase conductor and the first phase conductor. The second insulation sheet is arranged to sequentially pass through a portion opposite to the first phase conductor with respect to the first insulation sheet, a field magnet side of the second conductor, a portion between the second phase conductor and the third phase conductor, a portion between the third phase conductor and the first insulation sheet and a portion between the third phase conductor and the first insulation sheet.

First claim

What is claimed is:

1. An armature adapted to a rotating electric machine provided with a field magnet including a plurality of magnetic poles having alternating polarities in a circumferential direction, the armature being disposed facing the field magnet, the armature comprising:
a three-phase armature winding; and
an armature core disposed opposite to the field magnet in a radial direction with the three-phase armature winding interposed therebetween,

wherein
the armature winding includes conductors arranged in the circumferential direction at predetermined intervals in the order of a first phase, a second phase and a third phase;
a first insulation sheet is arranged to sequentially pass through a field magnet side with respect to a first conductor corresponding to the first phase in a radial direction, a portion between the first conductor and a second conductor corresponding to the second phase, an armature core side with respect to the second conductor and a third conductor corresponding to the third phase in the radial direction and a portion between the third conductor and the first conductor; and
a second insulation sheet is arranged to sequentially pass through a portion opposite to the first conductor with respect to the first insulation sheet in the radial direction, a field magnet side with respect to the second conductor in the radial direction, a portion between the second conductor and the third conductor, a portion between the third conductor and the first insulation sheet in the radial direction and a portion between the third conductor and the first insulation sheet in the circumferential direction.

2. The armature according to claim 1 , wherein
the armature is provided with a third insulation sheet interposed between the armature core, and the first conductor and the first insulation sheet;
a distance in the radial direction from a circumferential surface in a field magnet side of each of the first conductor, the second conductor and the third conductor to the armature core is made to be uniform in a state where a total thickness dimension at a portion positioned between the third conductor and the armature core in the first insulation sheet, the second insulation sheet and the third insulation sheet, a total thickness dimension at a portion positioned between the second conductor and the armature core in the second insulation sheet and the third insulation sheet, and a total thickness dimension at a portion positioned between the first conductor and the armature core in the third insulation sheet are uniform.

3. A manufacturing method of an armature adapted to a rotating electric machine provided with a field magnet including a plurality of magnetic poles having alternating polarities in a circumferential direction, the armature being disposed facing the field magnet, the armature comprising a three-phase armature winding and an armature core disposed opposite to the field magnet in a radial direction with the three-phase armature winding interposed therebetween,
the manufacturing method of the armature comprising:
a process for producing a first assembly by arranging a first conductor corresponding to a first phase on a first surface of a first insulation sheet with intervals therebetween;
a process for producing a second assembly by arranging a third conductor corresponding to a third phase on a first surface of a second insulation sheet with intervals therebetween;
a process for disposing a second conductor corresponding to a second phase to be adjacent to the first conductor via the first insulation sheet on a second surface of the first insulation sheet that constitutes the first assembly;
a process for producing a laminate between the first assembly in which the second conductor is disposed and the second assembly such that the second conductor is positioned to be adjacent to the third conductor via the second insulation sheet;
a process for producing the armature winding by making the laminate rounded to be molded in an annular shape; and
a process for producing the armature by assembling the armature winding to the armature core.

4. The manufacturing method according to claim 3 includes a process wherein
the armature winding is assembled to the armature core in a state where the third insulation sheet is interposed between the first conductor and the first insulation sheet in the process for producing the armature;
the armature is pressed from a field magnet side such that a distance in the radial direction from a circumferential surface in a field magnet side of each of the first conductor, the second conductor and the third conductor to the armature core is made to be uniform, thereby making a total thickness dimension at a portion positioned between the third conductor and the armature core in the first insulation sheet, the second insulation sheet and the third insulation sheet, a total thickness dimension at a portion positioned between the second conductor and the armature core in the second insulation sheet and the third insulation sheet, and a total thickness dimension at a portion positioned between the first conductor and the armature core in the third insulation sheet to be uniform.

Assignees

• Denso Corp

Inventors

• Takahashi Yuki

Classifications

• H02K15/105

  to the windings · CPC title

• H02K15/33

  Connecting winding sections; Forming leads; Connecting leads to terminals · CPC title

• H02K15/28

  using electrodynamic forces · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K2203/09

  Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations · CPC title