Permanent magnet generator systems

Patent metadata

Field	Value
Publication number	US-12009702-B2
Application number	US-202217747799-A
Country	US
Kind code	B2
Filing date	May 18, 2022
Priority date	May 18, 2022
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A permanent magnet generator (PMG) system can include a stator configured to output a voltage, and a rotor assembly configured to be magnetically coupled to the stator and to rotate relative to the stator to induce the voltage. The rotor assembly can be configured to passively attenuate the voltage output from the stator in response to acceleration of the rotor assembly at or above an impulse acceleration threshold.

First claim

What is claimed is:

1. A permanent magnet generator (PMG) system, comprising:
a stator configured to output a voltage; and
a rotor assembly configured to be magnetically coupled to the stator and to rotate relative to the stator to induce the voltage, wherein the rotor assembly is configured to passively attenuate the voltage output from the stator in response to acceleration of the rotor assembly at or above an impulse acceleration threshold, wherein the rotor assembly includes:
a rotor having one or more permanent magnets disposed therein, wherein the rotor is configured to move between a maximum coupling position and a misaligned position where the rotor is at least partially decoupled from the stator to cause the stator to output less voltage than in the maximum coupling position; and
a biasing member configured to bias the rotor to the maximum coupling position, wherein the biasing member is configured to hold the rotor in the maximum coupling position until the rotor accelerates at or above the impulse acceleration threshold.

2. The system of claim 1 , wherein the rotor assembly includes:
a shaft;
wherein the rotor is slidably connected to the shaft to slide between the maximum coupling position where the rotor is magnetically coupled to the stator to cause the stator to output a maximum voltage, and the misaligned position where the rotor is at least partially decoupled from the stator to cause the stator to output less than the maximum voltage.

3. The system of claim 2 , wherein the biasing member is a coil spring disposed coaxially around the shaft.

4. The system of claim 3 , wherein the rotor assembly includes one or more linear guides configured to rotationally fix the rotor to the shaft, and to allow the rotor to slide relative to the shaft.

5. The system of claim 4 , wherein the one or more linear guides extend from the shaft.

6. The system of claim 5 , wherein the rotor includes one or more guide channels configured to receive the one or more linear guides.

7. The system of claim 6 , wherein the rotor assembly includes a backstop assembly configured to provide a back stop to the biasing member.

8. The system of claim 7 , wherein the rotor includes a threaded end.

9. The system of claim 8 , wherein the backstop assembly includes a lock nut configured to mesh to the threaded end of the shaft, wherein the biasing member is disposed between the lock nut and the rotor to bias the rotor.

10. The system of claim 9 , wherein the backstop assembly includes a tuning collar disposed between the lock nut and the biasing member to act as a backstop surface for the biasing member.

11. The system of claim 10 , wherein the tuning collar includes one or more guide channels defined therein to receive the one or more linear guides.

12. A rotor assembly for a permanent magnet generator (PMG), wherein the rotor assembly is configured to be magnetically coupled to a stator and to rotate relative to the stator to induce a voltage output from the stator, wherein the rotor assembly is configured to passively attenuate the voltage output from the stator in response to acceleration of the rotor assembly at or above an impulse acceleration threshold, wherein the rotor assembly includes:
a rotor having one or more permanent magnets disposed therein, wherein the rotor is configured to move between a maximum coupling position and a misaligned position where the rotor is at least partially decoupled from the stator to cause the stator to output less voltage than in the maximum coupling position; and
a biasing member configured to bias the rotor to the maximum coupling position, wherein the biasing member is configured to hold the rotor in the maximum coupling position until the rotor accelerates at or above the impulse acceleration threshold.

13. The assembly of claim 12 , further comprising:
a shaft;
wherein the rotor is slidably connected to the shaft to slide between the maximum coupling position where the rotor is magnetically coupled to the stator to cause the stator to output a maximum voltage, and the misaligned position where the rotor is at least partially decoupled from the stator to cause the stator to output less than the maximum voltage.

14. The assembly of claim 13 , wherein the biasing member is a coil spring disposed coaxially around the shaft.

15. The assembly of claim 13 , wherein the rotor assembly includes one or more linear guides configured to rotationally fix the rotor to the shaft, and to allow the rotor to slide relative to the shaft.

16. The assembly of claim 15 , wherein the one or more linear guides extend from the shaft.

17. The assembly of claim 16 , wherein the rotor includes one or more guide channels configured to receive the one or more linear guides.

18. The assembly of claim 17 , wherein the rotor assembly includes a backstop assembly configured to provide a back stop to the biasing member.

19. The assembly of claim 18 , wherein the rotor includes a threaded end.

20. The assembly of claim 19 , wherein the backstop assembly includes a lock nut configured to mesh to the threaded end of the shaft, wherein the biasing member is disposed between the lock nut and the rotor to bias the rotor.

Assignees

• Hamilton Sundstrand Corp

Inventors

• Wilkinson Andrew R
• Patel Dhaval S

Classifications

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title

• H02K21/024

  Radial air gap machines · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/30 Primary

  using intermediate parts, e.g. spiders · CPC title

• H02K11/24 Primary

  Devices for sensing torque, or actuated thereby (H02K11/27 takes precedence) · CPC title