Battery power supply for an industrial truck used in a potentially explosive area

Patent metadata

Field	Value
Publication number	US-12009535-B2
Application number	US-201916962604-A
Country	US
Kind code	B2
Filing date	Jan 4, 2019
Priority date	Jan 17, 2018
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A battery power supply ( 1 ) for an industrial truck ( 8 ) used in a potentially explosive area is provided, having a housing ( 2 ) having a housing body ( 47 ) and a lid ( 4 ), wherein the housing body ( 47 ) has a receiving chamber ( 48 ) for receiving a battery tray ( 3 ) that has an inner chamber ( 20 ) having a traction battery ( 25 ) arranged therein, and the lid ( 4 ) is releasably placed on the housing body ( 47 ) using securing means ( 53 ), and the battery tray ( 3 ) has a battery tray lid ( 49 ) and a base ( 26 ) having walls ( 17, 18 ) extending away from the base ( 26 ), wherein, in a region adjacent to the base ( 26 ), at least one wall ( 17, 18 ) has a recess ( 19 ) penetrating the wall ( 17, 18 ) into the inner chamber ( 20 ).

First claim

The invention claimed is:

1. A battery power supply ( 1 ) for an industrial truck ( 8 ) used in a potentially explosive area, the power supply comprising:
a housing ( 2 ) having a housing body ( 47 ) and a housing lid ( 4 ), wherein the housing body ( 47 ) has a receiving chamber ( 48 ) for receiving a battery tray ( 3 ), which battery tray has an inner chamber ( 20 ) having a traction battery ( 25 ) arranged therein, and the housing lid ( 4 ) is releasably fixable on the housing body ( 47 ) by securing means ( 53 ), and wherein the battery tray ( 3 ) has a battery tray lid ( 49 ) and a base ( 16 ) having transverse walls ( 17 ) and longitudinal walls ( 18 ) extending away from the base ( 16 ); and
at least one of the walls ( 17 , 18 ) has, in a region adjacent to the base ( 16 ), a recess ( 19 ) penetrating the at least one wall ( 17 , 18 ) into the inner chamber ( 20 ).

2. The battery power supply ( 1 ) according to claim 1 , wherein, in a top view, the base ( 16 ) has a rectangular configuration having longitudinal sides and transverse sides, and the longitudinal sides have a longitudinal extension that is greater than the longitudinal extension of the transverse sides, and, to form the inner chamber ( 20 ), the walls ( 17 , 18 ) extend away from the base ( 16 ) at an angle thereto, and the transverse walls ( 17 ) arranged on the transverse sides have a penetrating recess ( 19 ) in the region of the center of the longitudinal extension of the respective transverse wall ( 17 ), and the longitudinal walls ( 18 ) arranged on the longitudinal sides respectively have two penetrating recesses ( 19 ) on opposite end regions ( 22 ) of the longitudinal sides of the respective longitudinal wall ( 18 ).

3. The battery power supply ( 1 ) according to claim 2 , wherein the penetrating recesses ( 19 ) are formed as rectangular wall apertures ( 21 ) penetrating the respective transverse wall ( 17 ) or longitudinal wall ( 18 ).

4. The battery power supply ( 1 ) according to claim 3 , wherein the recesses ( 19 ) are formed on a base-side end region of the inner chamber ( 20 ) of the battery tray ( 3 ), and have an entire surface which reduces a test explosion inner pressure emerging as a result of a test explosion triggered in the housing ( 2 ) as part of a type-testing of the housing ( 2 ) to a permissible inner pressure prevailing in the battery tray ( 3 ), which is smaller than an explosion inner pressure that opens the battery tray ( 3 ) and/or the housing ( 2 ).

5. The battery power supply ( 1 ) according to claim 4 , wherein the recesses ( 19 ) are on the base-side end region of the inner chamber ( 20 ) of the battery tray ( 3 ) above the base ( 16 ) in a region at which a superposition wave occurs, which is caused by an explosion triggered in the housing ( 2 ).

6. The battery power supply ( 1 ) according to claim 1 , further comprising a finely processed cavity surface ( 33 ), having a predetermined cavity surface width and an average roughness of less than or equal to 6.3 μm, formed between a lid surface ( 31 ) facing towards the housing body ( 47 ) and a surface of the housing body ( 47 ) facing towards the housing lid ( 4 ).

7. The battery power supply ( 1 ) according to claim 1 , wherein the housing lid ( 4 ) is releasably placed on the housing body ( 47 ) by means of a plurality of screw connections ( 53 ), and the screw connections ( 53 ) are provided running along an outer peripheral line ( 28 ) of the housing lid ( 4 ) and are at a predetermined spacing apart from one another.

8. The battery power supply ( 1 ) according to claim 1 , further comprising an intermediary lid ( 36 ), releasably fixed on the battery tray ( 3 ), is provided between the receiving chamber ( 48 ) and an underside ( 35 ) of the battery tray lid ( 49 ), said intermediary lid forming a receiving chamber ( 37 ) between an upper side ( 38 ) of the intermediary lid ( 36 ) and the underside ( 35 ) of the battery tray lid ( 49 ) and being formed to receive an electronic circuit ( 14 ).

9. The power supply ( 1 ) according to claim 8 , further comprising cable screw connections ( 5 , 6 , 7 , 10 , 11 ) for providing an electrical charging connection for charging the traction battery ( 25 ) and an electrical output connection for providing electrical energy for the industrial truck ( 8 ).

10. The battery power supply ( 1 ) according to claim 8 , further comprising a load power circuit switchable by a contactor ( 43 ) for the operation of the industrial truck ( 8 ), and a charging power circuit switchable by a contactor ( 44 ) for charging the traction battery ( 25 ).

11. The battery power supply ( 1 ) according to claim 10 , further comprising an externally switchable linking device ( 45 ) coupled to the contactors ( 43 , 44 ) such that an external circuit alternately switches the load power circuit without power and interconnects the charging power circuit such that the charging power circuit is without power with a switched load power circuit.

12. The battery power supply ( 1 ) according to claim 8 , further comprising an interface device ( 12 ) for exchanging data and/or signals between the electronic circuit ( 14 ) functionally coupled to the traction battery ( 25 ) and an external charging device for charging the traction battery ( 25 ).

13. The battery power supply ( 1 ) according to claim 1 , wherein the traction battery ( 25 ) comprises a plurality of lithium iron phosphate cells ( 39 ) arranged extensively in parallel to the base ( 16 ) of the battery tray ( 3 ), and further comprising empty spaces ( 41 ) between the cells ( 39 ) for gaseous fluid to pass out of the inner chamber ( 20 ) to the recess ( 19 ).

14. An industrial truck ( 1 ) having at least one electrically actuated drive device for driving the industrial truck ( 8 ) and/or moving a load, comprising a battery power supply ( 1 ) according to claim 2 .

15. The battery power supply ( 1 ) according to claim 12 , wherein the interface device ( 12 ) comprises a CAN-bus interface.

16. The battery power supply ( 1 ) according to claim 9 , further comprising a CAN-bus interface device for exchanging data and/or signals between the electronic circuit ( 14 ) functionally coupled to the traction battery ( 25 ) and an external charging device for charging the traction battery ( 25 ).

17. The battery power supply ( 1 ) according to claim 10 , further comprising a CAN-bus interface device for exchanging data and/or signals between the electronic circuit ( 14 ) functionally coupled to the traction battery ( 25 ) and an external charging device for charging the traction battery ( 25 ).

18. The battery power supply ( 1 ) according to claim 11 , further comprising a CAN-bus interface device for exchanging data and/or signals between the electronic circuit ( 14 ) functionally coupled to the traction battery ( 25 ) and an external charging device for charging the traction battery ( 25 ).

Assignees

• Stoecklin Logistik Ag
• Ktm Ag

Inventors

• Backhaus Joerg

Classifications

• H02J7/751

  concerning the insertion or the connection of the batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/20 Primary

  Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders (structural combination of accumulators with charging apparatus H01M10/46) · CPC title

• H01M50/253

  adapted for specific cells, e.g. electrochemical cells operating at high temperature · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title