Device and method for the utilisation of low-temperature heat by decoupling the low-temperature heat from process gas, and use

Patent metadata

Field	Value
Publication number	US-12006848-B2
Application number	US-202017280955-A
Country	US
Kind code	B2
Filing date	May 13, 2020
Priority date	May 29, 2019
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A low-temperature heat utilization assembly may be configured to decouple low-temperature heat from process gas at temperatures below 200° C. and to provide the process gas at a lowered intermediate temperature or at a still further lowered final temperature for at least one subsequent process. In the low-temperature heat utilization assembly the process gas may be fed to a first unit, by means of which the temperature may be lowered to the intermediate temperature. The process gas may in some cases be provided to a heat exchanger stage for further lowering to the final temperature. The first unit is an ORC unit for energy transformation of the heat energy into electrical energy and may be coupled to an electrical consumer unit. The ORC unit may be configured for energy feedback of electrical energy within the low-temperature heat utilization assembly or to a process upstream of the ORC unit.

First claim

What is claimed is:

1. A low-temperature heat utilization assembly configured to decouple low-temperature heat from process gas at temperatures below 200° C. wherein the low-temperature heat utilization assembly is configured to receive the process gas from a hydrogen plant being a steam reformer plant located upstream of the low-temperature heat utilization assembly and to provide the process gas at a lowered intermediate temperature to a pressure swing adsorption plant located downstream of the low-temperature heat utilization assembly, the low-temperature heat utilization assembly comprising:
an ORC unit configured to be fed the process gas, wherein the ORC unit is configured to lower a temperature of the process gas to the lowered intermediate temperature, wherein the ORC unit is configured for energy transformation of heat energy into electrical energy, wherein the ORC unit is at least one of:
coupled to an electrical consumer unit or a line for energy export, or
configured for energy feedback of electrical energy within the low-temperature heat utilization assembly or to a process in the hydrogen plant located upstream of the ORC unit.

2. The low-temperature heat utilization assembly of claim 1 comprising a second unit with a heat exchanger stage downstream of the ORC unit, wherein the second unit is configured to lower the temperature of the process gas from the lowered intermediate temperature to a final temperature.

3. The low-temperature heat utilization assembly of claim 1 configured to decouple a heat energy flow in a range from 15MW to 40MW.

4. The low-temperature heat utilization assembly of claim 1 configured to transform heat energy into electrical energy in a range from 1.5MW to 4.0MW with a transformation factor in a range from 10% ±5% positive/negative deviation.

5. The low-temperature heat utilization assembly of claim 1 comprising an energy coupling or a line that at least one of:
couples the ORC unit to additional electrical consumer units, or
configures the low-temperature heat utilization assembly for energy feedback within the low-temperature heat utilization assembly or to the hydrogen a-plant upstream of the low-temperature heat utilization assembly.

6. The low-temperature heat utilization assembly of claim 1 comprising an open-/closed-loop control device that is configured for open-/closed-loop control of flows of electrical energy from an ORC process in the low-temperature heat utilization assembly.

7. A method for utilizing low-temperature heat by decoupling the low-temperature heat from process gas at temperatures below 200° C., wherein the decoupling takes place downstream of a hydrogen plant being a steam reformer plant, wherein the process gas is provided by the hydrogen plant and wherein the process gas is provided at a lowered intermediate temperature to a pressure swing adsorption plant located downstream of the low-temperature heat utilization assembly, the method comprising:
feeding the process gas to a first unit where a temperature of the process gas is lowered to the lowered intermediate temperature;
performing an ORC process in the first unit for decoupling the low-temperature heat and for providing electrical energy from the low-temperature heat; and
feeding or exporting the electrical energy obtained in the ORC process at least one of:
to an electrical consumer unit that is coupled to the ORC process, or
back within a low-temperature heat utilization process or to a process in the hydrogen plant upstream of the ORC process.

8. The method of claim 7 comprising decoupling the low-temperature heat from the process gas to the lowered intermediate temperature, wherein the process gas is lowered in a second unit in a heat exchange stage to a final temperature to provide the process gas for pressure swing adsorption.

9. The method of claim 7 comprising decoupling a heat energy flow in a range from 15MW to 40MW by the ORC process and transforming the heat energy flow into electrical energy.

10. The method of claim 7 wherein the ORC process causes a transformation of heat energy into electrical energy in a range from 1.5MW to 4.0MW with an energy transformation factor in a range of 10%.

11. The low-temperature heat utilization assembly of claim 1 , wherein the steam reforming plant is configured to produce a CH4+H2→CO+3H2 reaction.

12. The method of claim 7 , wherein the steam reforming includes a CH4+H2→CO+3H2 reaction.

Assignees

• Thyssenkrupp Ind Solutions Ag
• Thyssenkrupp Ag
• Thyssenkrupp Uhde Gmbh

Inventors

• Scholz Marco

Classifications

• F01K3/188

  using heat from a specified chemical reaction · CPC title

• F01K23/064 Primary

  in combination with an industrial process, e.g. chemical, metallurgical · CPC title