Moisture-capturing, -storing, and/or -releasing composition

Patent metadata

Field	Value
Publication number	US-12006419-B2
Application number	US-201917272046-A
Country	US
Kind code	B2
Filing date	Sep 10, 2019
Priority date	Sep 10, 2018
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

The present invention relates to a composition comprising a first component being an inorganic mineral or mineral-like material having a porous structure, and a second component being a hygroscopic compound; a process for preparing such a composition; a composite material comprising a such a composition; a product comprising such a composition and/or composite material as well as a use of such a composition and/or a composite material as a flame retardant or as a humidity adjusting agent.

First claim

The invention claimed is:

1. A composition comprising:
a first component being an inorganic mineral or mineral-like material having a porous structure, and
a second component being a hygroscopic compound;
wherein the inorganic mineral or mineral-like material is a calcium carbonate- and/or a magnesium carbonate-containing material;
wherein the calcium carbonate-containing material is a surface-reacted calcium carbonate; and
wherein the first component and the second component do not contain a silica- and/or silicate-containing material.

2. The composition according to claim 1 , wherein the surface-reacted calcium carbonate is a reaction product of natural ground calcium carbonate or precipitated calcium carbonate with carbon dioxide and one or more H 3 O + ion donors, wherein the carbon dioxide is formed in situ by the H 3 O + ion donors treatment and/or is supplied from an external source.

3. The composition according to claim 1 , wherein the second component is present in anhydrous form,
or wherein the second component is present in an at least partially hydrated form and/or dissolved form.

4. The composition according to claim 1 , wherein the hygroscopic compound is chosen from the group consisting of salts, polyalkylene glycols, polyols, silicon-containing compounds, urea, alpha-hydroxy acids, and polymers.

5. The composition according to claim 1 , wherein the hygroscopic compound in its anhydrous form or partially hydrated form has a moisture pick-up susceptibility from 0.01 to 4.00 g[H 2 O]/g[compound] at equilibrium capacity and at a relative humidity of 50% and at a temperature of +23° C. (±2° C.).

6. The composition according to claim 1 , wherein the hygroscopic compound is present in an amount from 1.0 to 90 wt. %, calculated from the dry weight of the hydroscopic compound and based on the total dry weight of the inorganic mineral or mineral-like material and the hygroscopic compound.

7. The composition according to claim 1 , wherein the inorganic mineral or mineral-like material has a median particle size d 50 from 1.0 μm to 100 μm, and/or a specific surface area of from 20 to 200 m 2 /g, as measured by the BET nitrogen method.

8. The composition according to claim 1 , wherein the inorganic mineral or mineral-like material has an intra-particle intruded specific pore volume in the range from 0.1 to 2.3 cm 3 /g, calculated from mercury porosimetry measurement.

9. The composition according to claim 1 , wherein the composition has a total moisture content in the range from 1.0 to 90 wt. %, based on the total weight of the composition.

10. A process for preparing the composition of claim 1 , the process comprising the steps of:
a) providing a first component being an inorganic mineral or mineral-like material having a porous structure;
b) providing a second component being a hygroscopic compound;
c) mixing the first component of step a) with the second component of step b); and
d) optionally drying the mixture obtained in step c).

11. The process according to claim 10 , wherein step c) refers to one or more solid blending step(s), and the second component of step b) is provided in anhydrous form or in partially hydrated form, or wherein step c) refers to one or more impregnating step(s), and the first component of step a) is provided in solid form or in form of an aqueous suspension, and the second component of step b) is provided in liquid form.

12. The process according to claim 10 , wherein the process further comprises the steps of:
f) providing a coating and/or encapsulating agent;
g) mixing the coating and/or encapsulating agent of step f) with the mixture obtained in step c) or d).

13. A composite material comprising a composition according to claim 1 .

14. The composite material according to claim 13 further comprising one or more materials selected from polymers, organic fibres, binders or resins, or a combination of a resin and organic fibres.

15. A product comprising the composition according to claim 1 .

16. The product according to claim 15 , wherein the composition and/or the composite material is present throughout the whole product or is only present in at least one part of the product.

17. The product according to claim 16 , wherein the product is a wood-based board, a humectant or a desiccant.

18. The composition of claim 1 , wherein the hygroscopic compound is present in an amount from 10 to 40 wt. %, calculated from the dry weight of the hygroscopic compound and based on the total dry weight of the inorganic mineral or mineral-like material and the hygroscopic compound.

19. The process according to claim 10 , wherein the hygroscopic compound is present in an amount from 10 to 40 wt. %, calculated from the dry weight of the hygroscopic compound and based on the total dry weight of the inorganic mineral or mineral-like material and the hygroscopic compound.

Assignees

• Omya Int Ag

Inventors

• Schoelkopf Joachim
• Ozyhar Tomasz

Classifications

• C09K21/02 Primary

  Inorganic materials · CPC title

• C09C1/022

  Treatment with inorganic compounds · CPC title

• C08L2205/16

  Fibres; Fibrils · CPC title

• C08L2201/02

  Flame or fire retardant/resistant · CPC title

• C08L97/02

  Lignocellulosic material, e.g. wood, straw or bagasse {(manufacture of articles made from lignocellulosic material by dry processes B27N)} · CPC title