Method for producing wood fiberboards

Patent metadata

Field	Value
Publication number	US-12005602-B2
Application number	US-201916964342-A
Country	US
Kind code	B2
Filing date	Feb 12, 2019
Priority date	Feb 20, 2018
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

The disclosure relates to a method for the production of wood fiberboards such as MDF boards.

First claim

The invention claimed is:

1. A method for the production of wood fiberboards, comprising the following steps:
a) crushing wood into wood chips,
b) hydrothermally pretreating the wood chips with steam in a pre-steaming bin at a temperature of 100 to 180° C. and a pressure of 1 to 10 bar,
c) grinding the pre-treated wood chips into fine wood particles in a refiner in a presence of steam at a temperature of 150 to 200° C. and a pressure of 4.5 to 16 bar,
d) gluing and drying the fine wood particles, wherein the drying of the fine wood particles can also be carried out prior to gluing,
e) forming mats from bonded fibers and precompacting the mats,
f) pressing the glued and dried fine wood particles at a temperature of 170 to 240° C. into wood fiberboards,

wherein at least one of steps d) to e) is carried out in a presence of one or a plurality of surfactants added in step d) and/or in step e);
wherein the surfactants are selected from alkyl polyglycosides of the general formula (IIa) or (IIb)
R 1 O(R 2 O) b (Z) a   (IIa)

R 1 O(Z) a (R 2 O) b H  (IIb)

wherein
R 1 =linear or branched C 4 -C 30 alkyl,
R 2 =C 2 -C 4 alkylene,
Z=independently, one sugar radical each with 5 or 6 carbon atoms,
b=0-12, and
a=1-15; and

wherein in step d) at least one surfactant is injected with the glue into the blow line and/or in step e) at least one surfactant is sprayed on or under the precompressed mat.

2. The method according to claim 1 , wherein step d) is carried out in the presence of one or a plurality of surfactants.

3. The method according to claim 1 , wherein step e) is carried out in the presence of one or a plurality of surfactants.

4. The method according to claim 1 , wherein the surfactants are nonionic surfactants.

5. The method according to claim 1 , wherein an amount of surfactants in step c) is 0.05 to 5% by weight based on bone-dry wood.

6. The method according to claim 1 , wherein the fine wood particles are reductively bleached.

7. The method according to claim 1 , wherein the wood fiberboards are medium-density fiberboards.

8. The method according to claim 1 , wherein the surfactants are selected from alkyl polyglycosides of the general formula (IIa) or (IIb)
R 1 O(R 2 O) b (Z) a   (IIa)

R 1 O(Z) a (R 2 O) b H  (IIb)

wherein
R 1 =linear or branched C 6 -C 30 alkyl,
R 2 =C 2 -C 4 alkylene,
Z=independently, one sugar radical each with 5 or 6 carbon atoms,
b=0-12, and
a=1-10.

9. The method according to claim 8 , wherein R 1 is a C 8 -C 16 alkyl chain, b=0 and a=1-4.

Assignees

• Basf Se

Inventors

• Leifeld Ferdinand
• Both Sabine
• Fessenbecker Achim

Classifications

• B27N3/18

  Auxiliary operations, e.g. preheating, humidifying, cutting-off · CPC title

• B27N3/12

  from fibres · CPC title

• B27N3/04 Primary

  from fibres · CPC title

• B27N1/00 Primary

  Pretreatment of moulding material · CPC title

• B27K2200/15

  Pretreated particles or fibres · CPC title