AC pulse arc welding control method

Patent metadata

Field	Value
Publication number	US-12005530-B2
Application number	US-201716338887-A
Country	US
Kind code	B2
Filing date	Oct 17, 2017
Priority date	Oct 24, 2016
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

To stabilize a growth state of a droplet during an electrode negative polarity peak period in consumable electrode AC pulse arc welding. In an AC pulse arc welding control method for controlling welding which is performed by feeding a welding wire, and applying an electrode negative polarity base current during an electrode negative polarity base period, then applying an electrode negative polarity peak current during an electrode negative polarity peak period, and then applying an electrode positive polarity current during an electrode positive polarity period, to repeatedly apply these welding currents, the electrode negative polarity peak period includes a rising period Tu, a peak period Ta, and a falling period Td, a time ratio of the peak period Ta to the electrode negative polarity peak period is less than 20%, and the falling period Td is a period twice or more longer than the rising period Tu.

First claim

The invention claimed is:

1. An AC pulse arc welding control method for controlling welding comprising:
feeding a welding wire, and
applying repeatedly welding currents in accordance with a welding current waveform, one cycle of which includes an electrode negative polarity base current during an electrode negative polarity base period, an electrode negative polarity peak period current during an electrode negative polarity peak period, and an electrode positive polarity current during an electrode positive polarity period, to repeatedly apply these welding currents to repeatedly attain a transfer of droplets,
wherein
the electrode negative polarity base current, the electrode negative polarity peak period current and the electrode positive polarity current are applied continuously in this order,
the electrode negative polarity peak period (Tpn) comprises a rising period (Tu), a peak period (Ta) and a falling period (Td), wherein Tpn=Tu+Ta+Td, and
a time ratio (Ta/Tpn) of the peak period (Ta) to the electrode negative polarity peak period (Tpn) is set so that (Ta/Tpn)×100 is greater than zero and less than 20%, and
wherein the transfer of droplets occurs once per each cycle of the welding current waveform.

2. The AC pulse arc welding control method according to claim 1 , wherein
the falling period is a period twice or more longer than the rising period.

3. The AC pulse arc welding control method according to claim 2 , wherein
the welding current continuously decreases during the falling period.

4. The AC pulse arc welding control method according to claim 2 , wherein
an absolute value of the welding current during the falling period is a constant value smaller than that during the peak period.

5. The AC pulse arc welding control method according to claim 2 , wherein
the welding current decreases so that an absolute value of a change ratio of the welding current continuously increases during the falling period.

6. The AC pulse arc welding control method according to claim 2 , wherein
the electrode positive polarity period comprises an electrode positive polarity peak period during which an electrode positive polarity peak current is applied,
the electrode positive polarity peak period comprises an electrode positive polarity rising period, an electrode positive polarity maximum value period, and an electrode positive polarity falling period, and
a time ratio of the electrode positive polarity maximum value period to the electrode positive polarity peak period is less than 20%.

7. The AC pulse arc welding control method according to claim 6 , wherein
the welding current increases so that an absolute value of a change ratio of the welding current continuously decreases during the electrode positive polarity rising period, and
the welding current decreases so that an absolute value of a change ratio of the welding current continuously decreases during the electrode positive polarity falling period.

8. The AC pulse arc welding control method according to claim 2 , wherein
the electrode positive polarity period comprises an electrode positive polarity peak period during which an electrode positive polarity peak current is applied,
the electrode positive polarity peak period comprises an electrode positive polarity rising period, an electrode positive polarity maximum value period, and an electrode positive polarity falling period, and
the electrode positive polarity maximum value period comprises a first maximum value period during which a first maximum current is applied and a second maximum value period during which a second maximum current is applied, and the first maximum current is larger than the second maximum current.

9. The AC pulse arc welding control method according to claim 2 , wherein
when a short circuit occurs during the electrode negative polarity base period, a feed speed of the welding wire is reduced until the electrode negative polarity base period ends.

10. The AC pulse arc welding control method according to claim 2 , wherein
when a short circuit occurs during the electrode negative polarity base period, the electrode negative polarity base period is shifted to the electrode negative polarity peak period.

11. The AC pulse arc welding control method according to claim 1 , wherein
the welding current continuously decreases during the falling period.

12. The AC pulse arc welding control method according to claim 1 , wherein
an absolute value of the welding current during the falling period is a constant value smaller than that during the peak period.

13. The AC pulse arc welding control method according to claim 1 , wherein
the welding current decreases so that an absolute value of a change ratio of the welding current continuously increases during the falling period.

14. The AC pulse arc welding control method according to claim 1 , wherein
the electrode positive polarity period comprises an electrode positive polarity peak period during which an electrode positive polarity peak current is applied,
the electrode positive polarity peak period comprises an electrode positive polarity rising period, an electrode positive polarity maximum value period, and an electrode positive polarity falling period, and
a time ratio of the electrode positive polarity maximum value period to the electrode positive polarity peak period is less than 20%.

15. The AC pulse arc welding control method according to claim 14 , wherein
the welding current increases so that an absolute value of a change ratio of the welding current continuously decreases during the electrode positive polarity rising period, and
the welding current decreases so that an absolute value of a change ratio of the welding current continuously decreases during the electrode positive polarity falling period.

16. The AC pulse arc welding control method according to claim 1 , wherein
the electrode positive polarity period comprises an electrode positive polarity peak period during which an electrode positive polarity peak current is applied,
the electrode positive polarity peak period comprises an electrode positive polarity rising period, an electrode positive polarity maximum value period, and an electrode positive polarity falling period, and
the electrode positive polarity maximum value period comprises a first maximum value period during which a first maximum current is applied and a second maximum value period during which a second maximum current is applied, and the first maximum current is larger than the second maximum current.

17. The AC pulse arc welding control method according to claim 1 , wherein
when a short circuit occurs during the electrode negative polarity base period, a feed speed of the welding wire is reduced until the electrode negative polarity base period ends.

18. The AC pulse arc welding control method according to claim 1 , wherein
when a short circuit occurs during the electrode negative polarity base period, the electrode negative polarity base period is shifted to the electrode negative polarity peak period.

Assignees

• Daihen Corp

Inventors

• Takada Kento
• KONDO Wakana

Classifications

• B23K9/0956

  using sensing means, e.g. optical · CPC title

• B23K9/0732

  Stabilising of the arc current · CPC title

• B23K9/09

  Arrangements or circuits for arc welding with pulsed current or voltage · CPC title

• B23K9/173

  and of a consumable electrode · CPC title

• B23K9/1006

  Power supply · CPC title