Cemented carbide and cutting tool including same as substrate

Patent metadata

Field	Value
Publication number	US-12005507-B2
Application number	US-202017294438-A
Country	US
Kind code	B2
Filing date	Jul 3, 2020
Priority date	Oct 25, 2019
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A cemented carbide includes a first hard phase, a second hard phase, and a binder phase, wherein the first hard phase is composed of tungsten carbide grains, the second hard phase is composed of carbide grains including niobium or tantalum as a constituent element, the binder phase includes cobalt, nickel, and chromium as constituent elements, at least part of the carbide grains further include tungsten as a constituent element, and when a volume ratio of the second hard phase to the cemented carbide is represented by A volume % and a volume ratio of a total of a niobium element and a tantalum element to the cemented carbide is represented by B volume %, a ratio A/B of A to B is more than 1.2.

First claim

The invention claimed is:

1. A cemented carbide comprising a first hard phase, a second hard phase, and a binder phase, wherein
the first hard phase is composed of tungsten carbide grains,
the second hard phase is composed of carbide grains including niobium or tantalum as a constituent element,
the binder phase includes cobalt, nickel, and chromium as constituent elements,
at least part of the carbide grains of the second hard phase further include tungsten as a constituent element, and
a ratio A/B of A volume % representing a volume ratio of the second hard phase to the cemented carbide to B volume % representing a volume ratio of a total of a niobium element and a tantalum element to the cemented carbide is more than 1.2,
wherein mass ratio of cobalt is 40 mass % or more and 80 mass % or less, mass ratio of chromium is 10 mass % or more and 20 mass % or less, and mass ratio of nickel is 10 mass % or more and 40 mass % or less, each said mass ratio with respect to total mass of the binder phase.

2. The cemented carbide according to claim 1 , wherein a mass ratio of a total of a cobalt element, a nickel element, and a chromium element to the cemented carbide is more than or equal to 1 mass % and less than or equal to 20 mass %.

3. The cemented carbide according to claim 1 , wherein an area ratio of the second hard phase to an arbitrary surface or arbitrary cross section of the cemented carbide is more than or equal to 1% and less than or equal to 30%.

4. The cemented carbide according to claim 1 , wherein an average grain size of the tungsten carbide grains of the first hard phase is more than or equal to 0.1 μm and less than or equal to 10 μm.

5. The cemented carbide according to claim 1 , wherein an average grain size of the carbide grains of the second hard phase is more than or equal to 0.1 μm and less than or equal to 5 μm.

6. A cutting tool comprising the cemented carbide recited in claim 1 as a substrate.

7. The cutting tool according to claim 6 , further comprising a coating film provided on the substrate.

Assignees

• Sumitomo Electric Industries

Inventors

• Yamanishi Takato
• Tsuda Keiichi

Classifications

• B23B27/14 Primary

  Cutting tools of which the bits or tips {or cutting inserts} are of special material · CPC title

• C22C29/08 Primary

  based on tungsten carbide · CPC title

• B23C2224/20

  Tantalum carbide · CPC title

• B23C5/16

  characterised by physical features other than shape · CPC title

• B23B2224/20

  Tantalum carbide · CPC title