Vehicle support structure and method for manufacturing vehicle support structure

Patent metadata

Field	Value
Publication number	US-12005492-B2
Application number	US-202118011361-A
Country	US
Kind code	B2
Filing date	Jun 1, 2021
Priority date	Sep 10, 2020
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A vehicle support structure including: a main body portion ( 2 ) for axially supporting an axle rotatably; and a vehicle part attachment portion ( 3 ) extended from the main body portion. The vehicle part attachment portion has a first boss portion ( 4 ), a second boss portion ( 5 ), and a third boss portion ( 6 ) placed in a triangular form when viewed in a direction along the axle, a first connection portion ( 7 ) connecting the first boss portion with the third boss portion, and a second connection portion ( 8 ) connecting the second boss portion with the third boss portion, and is a cast of aluminum or an aluminum alloy. The first and second connection portions are tilted in such a manner that center portions in a longitudinal direction are reduced in thickness. A sprue mark is formed on a side portion of the third boss portion on an opposite main body portion side.

First claim

What is claimed is:

1. A vehicle support structure comprising:
a main body portion that axially supports an axle rotatably; and
a vehicle part attachment portion that extends from the main body portion, the vehicle part attachment portion including a first boss portion, a second boss portion, and a third boss portion that are placed in a triangular form when viewed from a direction along the axle, a first connection portion that connects the first boss portion with the third boss portion, and a second connection portion that connects the second boss portion with the third boss portion, wherein
the vehicle support structure is a cast of aluminum or an aluminum alloy, the first connection portion and the second connection portion are each gradually tilted in such a manner that center portions thereof in a longitudinal direction are reduced in thickness, and a sprue mark is formed on a side portion of the third boss portion on an opposite main body portion side.

2. The vehicle support structure according to claim 1 , wherein
the first connection portion and the second connection portion are each gradually tilted so as to be reduced in thickness in a direction perpendicular to a load input direction of a vehicle part attached to each of the boss portions.

3. The vehicle support structure according to claim 2 , wherein
each of the first connection portion and the second connection portion has an H-shaped cross section perpendicular to the longitudinal direction.

4. The vehicle support structure according to claim 1 , wherein
each of the first connection portion and the second connection portion has an H-shaped cross section perpendicular to the longitudinal direction.

5. A method for manufacturing a vehicle support structure, the vehicle support structure including a main body portion that axially supports an axle rotatably and a vehicle part attachment portion that extends from the main body portion, in which the vehicle part attachment portion includes a first boss portion, a second boss portion, and a third boss portion that are placed in a triangular form when viewed from a direction along the axle, a first connection portion that connects the first boss portion with the third boss portion, and a second connection portion that connects the second boss portion with the third boss portion, the method for manufacturing a vehicle support structure comprising:
starting pouring molten metal of aluminum or an aluminum alloy into a molding mold, with a sprue at a lateral position and the main body portion in a horizontal state; and
thereafter performing casting after the pouring of the molten metal is completed while the molding mold is tilted such that the sprue is located at an upper position,
the molding mold having a cavity corresponding to each of the first connection portion and the second connection portion so as to be gradually tilted in such a manner that center portions thereof in a longitudinal direction are reduced in thickness, and the sprue provided at a position corresponding to a side portion of the third boss portion on an opposite main body portion side.

Assignees

• Hitachi Astemo Ltd

Inventors

• Maruyama Yasuhiro
• Terada Kazuhiro

Classifications

• B22D25/02

  by its peculiarity of shape; of works of art {(cylinders, pistons B22D15/02)} · CPC title

• B22C9/082

  Sprues, pouring cups · CPC title

• B22D17/00

  Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure · CPC title

• B22C9/02

  Sand moulds or like moulds for shaped castings · CPC title

• B60G7/00

  Pivoted suspension arms; Accessories thereof (means for maintaining substantially constant wheel camber during suspension movement B60G3/26; {articulations for wheels B60G5/00; leaf spring attaching means B60G11/10, B60G11/12; trailing arm twist beam axle attaching means B60G21/052; articulations in general F16C}) · CPC title