Multi-tiered parcel sortation system

Patent metadata

Field	Value
Publication number	US-12005478-B2
Application number	US-202318107228-A
Country	US
Kind code	B2
Filing date	Feb 8, 2023
Priority date	Mar 31, 2020
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A multi-tiered automated parcel sortation system is utilized to sort parcels according to a common destination. A first tier includes an automated sorter configured to transport parcels from a source location to a release destination. A second tier includes accumulation containers each associated with a shipping destination, and the release destination within the first tier is a positioned directly above the accumulation container associated with the shipping destination of the parcel. Once transported to the release destination, a parcel is released into the accumulation container, and once the accumulation container is filled, the accumulation of parcels within the container is released into a third tier, which may include conveyors or autonomous guided vehicles with transport containers. In the third tier, the parcels are transported away for further processing.

First claim

What is claimed is:

1. An automated parcel sortation system comprising:
a first tier comprising a plurality of tracks that intersect to form a grid that is horizontally oriented, and one or more autonomous guided vehicles that traverse the grid along the plurality of tracks;
a second tier positioned beneath the first tier and comprising a plurality of accumulation containers, each accumulation container of the plurality of accumulation containers being associated with a shipping destination; and
a third tier comprising a parcel accumulation transporter positioned beneath the second tier and configured to transport an accumulation of parcels received from one of the plurality of accumulation containers towards a perimeter of the automated parcel sortation system,
wherein the one or more autonomous guided vehicles are each configured to transport a parcel across the grid to a position above an accumulation container of the plurality of accumulation containers that is associated with the shipping destination that corresponds to an assigned shipping destination of the parcel and to release the parcel into the accumulation container.

2. The automated parcel sortation system of claim 1 , wherein each of the one or more autonomous guided vehicles is configured to determine a route to the position above the accumulation container that is associated with the shipping destination that corresponds to the assigned shipping destination of the parcel.

3. The automated parcel sortation system of claim 2 , wherein each of the one or more autonomous guided vehicles determines the route by receiving the route from a remote computer system.

4. The automated parcel sortation system of claim 3 , wherein each of the one or more autonomous guided vehicles is configured to determine a return route from the position above the accumulation container to a return source location.

5. The automated parcel sortation system of claim 1 , wherein the one or more autonomous guided vehicles contemporaneously traverse the grid along different routes.

6. The automated parcel sortation system of claim 1 , wherein each of the one or more autonomous guided vehicles comprises a body and a tray forming a lower portion of the body that is configured to hold the parcel and release the parcel when the tray is positioned over the accumulation container.

7. The automated parcel sortation system of claim 6 , wherein the tray comprises one or more hinged doors.

8. An automated parcel sortation system comprising:
a first tier comprising an automated parcel sorter configured to transport a plurality of parcels, each parcel of the plurality of parcels having an assigned shipping destination;
a second tier positioned beneath the first tier and comprising a plurality of accumulation containers, each accumulation container of the plurality of accumulation containers being associated with a shipping destination; and
a third tier comprising a parcel accumulation transporter positioned beneath the second tier and configured to transport an accumulation of parcels received from one of the plurality of accumulation containers towards a perimeter of the automated parcel sortation system, wherein the second tier is suspended above the third tier, and
the automated parcel sorter is configured to transport a parcel to a position above an accumulation container of the plurality of accumulation containers that is associated with the shipping destination that corresponds to the assigned shipping destination the parcel and release the parcel into the accumulation container.

9. The automated parcel sortation system of claim 8 , wherein the automated parcel sorter comprises:
a plurality of tracks that intersect to form a grid that is horizontally oriented, the grid comprising openings between the tracks that are each positioned above an accumulation container of the plurality of accumulation containers; and
one or more autonomous guided vehicles configured to traverse the grid along the plurality of tracks.

10. The automated parcel sortation system of claim 9 , wherein the one or more autonomous guided vehicles contemporaneously traverse the grid along different routes.

11. The automated parcel sortation system of claim 8 , wherein the automated parcel sorter comprises a plurality of omnidirectional transfer units arranged adjacent one another to form a grid that is horizontally oriented, and each omnidirectional transfer unit of the plurality of omnidirectional transfer units is configured to move along at least two axes.

12. The automated parcel sortation system of claim 11 , wherein the automated parcel sorter further comprises a computerized sortation manager communicatively coupled to the plurality of omnidirectional transfer units, and the computerized sortation manager is configured to determine a route from a source location at which the parcel is received on the grid to the position above the accumulation container associated with the shipping destination that corresponds to the assigned shipping destination of the parcel.

13. The automated parcel sortation system of claim 8 , wherein the parcel accumulation transporter of the third tier comprises a conveyor.

14. The automated parcel sortation system of claim 8 , wherein the parcel accumulation transporter of the third tier comprises an autonomous guided vehicle that includes a transport container, and the autonomous guided vehicle is configured to position the transport container beneath the one of the plurality of accumulation containers and transport the accumulation of parcels that is received by the transport container from the one of the plurality of accumulation containers.

15. An automated parcel sortation system comprising:
a first tier comprising an automated parcel sorter configured to transport a plurality of parcels, each parcel of the plurality of parcels having an assigned shipping destination; and
a second tier positioned beneath the first tier and comprising a plurality of accumulation containers, each accumulation container of the plurality of accumulation containers being associated with a shipping destination,
wherein the automated parcel sorter is configured to transport a parcel to a position directly above an accumulation container of the plurality of accumulation containers that is associated with the shipping destination that corresponds to the assigned shipping destination the parcel and to release the parcel into the accumulation container, and
each accumulation container of the plurality of accumulation containers is suspended above a third tier comprising a parcel accumulation transporter for transporting an accumulation of parcels received from one of the plurality of accumulation containers towards a perimeter of the automated parcel sortation system.

16. The automated parcel sortation system of claim 15 , wherein the one of the plurality of accumulation containers is configured to hold the accumulation of parcels and release the accumulation of parcels to the parcel accumulation transporter when an accumulation threshold for the one of the plurality of accumulation containers is satisfied.

17. The automated parcel sortation system of claim 16 , wherein the accumulation threshold is at least one of an accumulation volume threshold, an accumulation weight threshold, or an accumulation height threshold.

18. The automated parcel sortation system of claim 15 , wherein the automated parcel sorter comprises:
a plurality of tracks that intersect to form a grid that is horizontally oriented, the grid comprising openings between the tracks tha

Assignees

• United parcel service america inc

Inventors

• Bell Julian Leland
• Brown Ii Gregory Casanova
• Woodrough Stephens
• Drake Dameion Teres

Classifications

• B65G1/0464

  with access from above · CPC title

• B07C3/006

  Electric or electronic control circuits, e.g. delay lines (delay devices per se H03H7/30, H03H11/26) · CPC title

• B65G1/0478

  for matrix-arrangements · CPC title

• B65G2203/0283

  Position of the load carrier · CPC title

• B65G2201/0285

  Postal items, e.g. letters, parcels · CPC title