Multi-drive solar-tracking photovoltaic system

Patent metadata

Field	Value
Publication number	US-12003208-B2
Application number	US-201916412025-A
Country	US
Kind code	B2
Filing date	May 14, 2019
Priority date	Sep 1, 2016
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

A solar-tracking photovoltaic (PV) system having several PV modules mounted on a torque tube is described. The torque tube may include several sections joined by a torque tube coupler. For example, the torque tube coupler may having a medial section and end sections to join to the torque tube sections. The medial section and the torque tube sections may have a same outer diameter.

First claim

What is claimed is:

1. A method, comprising:
delivering a first electrical power input to a first motor drive, wherein the first motor drive is coupled to a first driven end of a first torque tube portion of a torque tube extending along a longitudinal axis of a solar-tracking photovoltaic (PV) system, and wherein the solar-tracking PV system includes a plurality of PV modules mounted on the torque tube;
delivering a second electrical power input to a second motor drive independent from the first electrical power input to the first motor drive, wherein the second motor drive is coupled to a second driven end of a second torque tube portion of the torque tube, wherein the torque tube comprises a torque tube coupler between the first torque tube portion and the second torque tube portion, wherein the torque tube coupler has a center with a largest circumference the same as a circumference of the first and second torque tube portions and has ends each having a smallest circumference less than the circumference of, and each end circumferentially surrounded by, a respective one of the first and second torque tube portions such that the torque tube has a same outermost circumference throughout an entirety of the torque tube;
monitoring the first electrical power input and the second electrical power input.

2. The method of claim 1 , further comprising determining, based on the monitored electrical power inputs, a relative performance of the motor drives.

3. The method of claim 1 , further comprising determining wind speed, wind direction, or a combination thereof, the determining based on the monitored electrical power inputs.

4. The method of claim 1 , wherein the motor drives include respective worm gears to input mechanical torques to the driven ends of the torque tubes and,
wherein the method further comprises applying the mechanical torques to the respective driven ends of the first and second torque tube portions about the longitudinal axis.

5. The method of claim 4 comprising applying a same torque to the respective driven ends of the first and second torque tube portions.

6. The method of claim 4 comprising applying different torques to the first driven end and the second driven end of the first and second torque tube portions.

7. The method of claim 1 further comprising monitoring the first electrical power input and the second electrical power input to determine a respective electrical power input value.

8. The method of claim 7 further comprising determining one or more system characteristics from the electrical power input values.

9. The method of claim 8 , wherein determining the one or more system characteristics comprises identifying a stalled motor, presence of an obstruction, a gearbox failure, an electrical circuit interruption, a misaligned component of the PV system, a drift between motor drives or a combination thereof.

Assignees

• Sunpower Corp

Inventors

• Bapat Sushrut
• Grushkowitz Tyler
• Mckibben Nicholas James
• Wares Brian

Classifications

• H02S20/32 Primary

  specially adapted for solar tracking · CPC title

• F16D1/04

  with clamping hub; with hub and longitudinal key · CPC title

• F24S25/12

  using posts in combination with upper profiles · CPC title

• F24S25/65

  for coupling adjacent supporting elements, e.g. for connecting profiles together · CPC title

• F24S30/425

  Horizontal axis · CPC title