Pulsed electric machine control

Patent metadata

Field	Value
Publication number	US-12003202-B2
Application number	US-202318180358-A
Country	US
Kind code	B2
Filing date	Mar 8, 2023
Priority date	Mar 19, 2018
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

A variety of methods, controllers and electric machine systems are described that facilitate pulsed control of electric machines (e.g., electric motors and generators) to improve the machine's energy conversion efficiency. Under selected operating conditions, the electric machine is intermittently driven (pulsed). The pulsed operation causes the output of the electric machine to alternate between a first output level and a second output level that is lower than the first output level. The output levels are selected such that at least one of the electric machine and a system that includes the electric machine has a higher energy conversion efficiency during the pulsed operation than the electric machine would have when operated at a third output level that would be required to drive the electric machine in a continuous manner to deliver the desired output. In some embodiments, the second output level is zero torque.

First claim

What is claimed is:

1. An electric machine system comprising:
an electrically excited synchronous machine (EESM);
a power converter; and
a controller arranged receive an indication of a desired electric machine output and to direct the power converter to cause pulsed operation of the electrically excited synchronous electric machine during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the electrically excited synchronous machine would attain when driven in continuous manner to deliver the desired output, wherein a pulsing frequency of the electrically excited synchronous machine is at least 10 Hz.

2. The electric machine system as recited in claim 1 wherein the controller is further arranged to vary a pulsing frequency of the electrically excited synchronous machine based at least in part on an operating parameter of the electric machine.

3. The electric machine system as recited in claim 1 wherein the operating parameter is machine speed.

4. The electric machine system as recited in claim 1 wherein the controller is further arranged to vary a pulsing frequency of the electrically excited synchronous machine based at least in part on the desired torque output.

5. An electric machine system comprising:
an electrically excited synchronous machine (EESM);
a power converter; and
a controller arranged receive an indication of a desired electric machine output and to direct the power converter to cause pulsed operation of the electrically excited synchronous electric machine during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the electrically excited synchronous machine would attain when driven in continuous manner to deliver the desired output; and
wherein the controller is further arranged to vary a pulsing frequency varies of the electrically excited synchronous machine based at least in part on noise or vibration considerations.

6. An electric machine comprising:
an electrically excited synchronous machine (EESM);
a power converter; and
a controller arranged receive an indication of a desired electric machine output and to direct the power converter to cause pulsed operation of the electrically excited synchronous electric machine during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the electrically excited synchronous machine would attain when driven in continuous manner to deliver the desired output; and
wherein the controller includes a sigma delta converter configured to determine at least one of a timing of the outputted pulses, a duration of the outputted pulses, a frequency of the outputted pulses and a pulse cycle duration of the outputted pulses, the pulse cycle duration being a period between beginnings of sequential pulses.

7. The electric machine system as recited in claim 1 wherein the controller is configured to turn off the electrically excited synchronous machine for at least portions of the times between sequential pulses.

8. The electric machine system as recited in claim 7 wherein the controller is further configured to turn off the power converter for at least portions of the times between sequential pulses.

9. The electric machine system as recited in claim 1 wherein the controller is configured such that during the pulsed operation of the electrically excited synchronous machine, an output of the electrically excited synchronous machine varies between a first output level and substantially zero torque output.

10. The electric machine system as recited in claim 1 wherein the controller is further configured to vary the first output level based at least in part on variations in an operating speed of the electrically excited synchronous machine.

11. The electric machine system as recited in claim 9 wherein the electrically excited synchronous machine includes a stator and a rotor and the rotor spins continuously during the pulsed operation of the electrically excited synchronous machine.

12. A wound field synchronous electric machine (WFSM) comprising:
a power converter; and
a controller arranged receive an indication of a desired electric machine output and to direct the power converter to cause pulsed operation of the wound field synchronous electric machine system during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the wound field synchronous electric machine would attain when driven in continuous manner to deliver the desired output, wherein a pulsing frequency of the wound field synchronous electric machine is at least 10 Hz.

13. A method of operating an electrically excited synchronous machine (EESM), the method comprising directing pulsed operation of the electrically excited synchronous electric machine during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the electrically excited synchronous machine would attain when driven in continuous manner to deliver the desired output, wherein a pulsing frequency of the electrically excited synchronous machine is at least 10 Hz.

14. The method as recited in claim 13 further comprising varying a pulsing frequency of the electrically excited synchronous electric machine based at least in part on machine speed during the pulsed operation.

15. A method of operating an electrically excited synchronous machine (EESM), the method comprising:
directing pulsed operation of the electrically excited synchronous electric machine during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the electrically excited synchronous machine would attain when driven in continuous manner to deliver the desired output; and
varying a pulsing frequency of the electrically excited synchronous electric machine based at least in part on noise or vibration considerations.

16. A method of operating an electrically excited synchronous machine (EESM), the method comprising:
directing pulsed operation of the electrically excited synchronous electric machine during at least some operating conditions to deliver a net average of the desired output at a higher energy conversion efficiency than the electrically excited synchronous machine would attain when driven in continuous manner to deliver the desired output; and
wherein a sigma delta conversion is utilized to determine at least one of a timing of the outputted pulses, a duration of the outputted pulses, a frequency of the outputted pulses and a pulse cycle duration of the outputted pulses, the pulse cycle duration being a period between beginnings of sequential pulses.

17. The method as recited in claim 13 wherein the electrically excited synchronous machine is turned off for at least portions of the times between sequential pulses.

18. The method as recited in claim 17 wherein the power converter is turned off for at least portions of the times between sequential pulses.

19. The method as recited in claim 13 wherein during the pulsed operation of the electrically excited synchronous machine, an output of the electrically excited synchronous machine varies between a first output level and substantially zero torque output.

20. The method as recited in claim 13 wherein the first output level varies at least in part based on variations in an

Assignees

• Tula Technology Inc

Inventors

• Tripathi Adya S

Classifications

• H02P29/00 Primary

  Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors (arrangements for starting electric motors H02P1/00; arrangements for stopping or slowing electric motors H02P3/00; control of motors that can be connected to two or more different electric power supplies H02P4/00; regulating or controlling the speed or torque of two or more electric motors H02P5/00; vector control H02P21/00) · CPC title

• H02P2209/13

  Different type of waveforms depending on the mode of operation · CPC title

• H02P23/0004 Primary

  Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control · CPC title

• H02P27/085

  wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency · CPC title

• H02P6/10

  Arrangements for controlling torque ripple, e.g. providing reduced torque ripple · CPC title