Method for controlling an electric machine and drive system for a vehicle

Patent metadata

Field	Value
Publication number	US-12003201-B2
Application number	US-202017075823-A
Country	US
Kind code	B2
Filing date	Oct 21, 2020
Priority date	Oct 22, 2019
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

A method for controlling an electric machine, in particular a permanent magnet synchronous machine, having a first, in particular three-phase, winding system, which is controlled by a first converter, and having a second, in particular three-phase, winding system, which is controlled by a second converter. The first converter is operated with block commutation and the second converter is operated with pulse width modulation, in particular space vector modulation.

First claim

What is claimed:

1. A traction drive system for a vehicle comprising:
a permanent magnet synchronous electric machine including a first winding system and a second winding system,
a first converter connected to the first winding system,
a second converter connected to the second winding system, and
a control device configured to (i) operate the first converter with block commutation and (ii) operate the second converter with pulse width modulation,
wherein the electric machine comprises a stator having a plurality of slots, each slot having two radial positions in which phase conductors of the first winding system and the second winding system are arranged,
wherein a first phase conductor of the first winding system is arranged in a different radial position in a first slot than in a second slot, and wherein the first winding system and the second winding system are connected in antiparallel, and
wherein the first converter and the second converter comprise different semiconductor switches and the semiconductor switches have different switching states.

2. A traction drive system for a vehicle comprising:
a permanent magnet synchronous electric machine including a first winding system and a second winding system,
a first converter connected to the first winding system,
a second converter connected to the second winding system, and
a control device configured to (i) operate the first converter with block commutation and (ii) operate the second converter with pulse width modulation,
wherein the electric machine comprises a stator having a plurality of slots, each slot having two radial positions in which phase conductors of the first winding system and the second winding system are arranged,
wherein a first phase conductor of the first winding system is arranged in a different radial position in a first slot than in a second slot, wherein the first converter and the second converter are operated in phase, and
wherein the first converter and the second converter comprise different semiconductor switches and the semiconductor switches have identical switching states.

3. A traction drive system for a vehicle comprising:
a permanent magnet synchronous electric machine including a first winding system and a second winding system,
a first converter connected to the first winding system,
a second converter connected to the second winding system, and
a control device configured to (i) operate the first converter with block commutation and (ii) operate the second converter with pulse width modulation,
wherein the electric machine comprises a stator having a plurality of slots, each slot having two radial positions in which phase conductors of the first winding system and the second winding system are arranged,
wherein a first phase conductor of the first winding system is arranged in a different radial position in a first slot than in a second slot,
wherein the first winding system and the second winding system are connected in antiparallel, and
wherein the first phase conductor of the first winding system and a second phase conductor of the second winding system are controlled in antiphase, such that currents having opposite current directions flow in the first phase conductor and the second phase conductor.

4. The drive system as claimed in claim 3 , wherein the pulse width modulation is space vector modulation.

5. The drive system as claimed in claim 3 , wherein each winding system is a three-phase winding system.

6. The drive system as claimed in claim 3 , wherein a common link circuit, having a common link circuit capacitor, is connected to the first converter and the second converter.

7. A electric vehicle or a hybrid vehicle having the drive system as claimed in claim 3 .

8. The drive system as claimed in claim 3 , wherein the first winding system and the second winding system are connected in parallel.

9. The drive system as claimed in claim 3 , wherein the first converter and the second converter are operated in antiphase.

10. The drive system as claimed in claim 3 , wherein the first converter and the second converter comprise different semiconductor switches, wherein the semiconductor switches of the second converter have a higher maximum switching frequency than the semiconductor switches of the first converter.

11. The drive system as claimed in claim 10 , wherein the semiconductor switches of the second converter comprise Silicon Carbide (“SiC”) metal-oxide-semiconductor field-effect transistors (“MOSFETs”) or gallium nitride (“GaN”) field-effect transistors (“FETs”), and wherein the semiconductor switches of the first converter comprise silicon-insulated-gate bipolar transistors (“Si IGBTs”).

12. The drive system as claimed in claim 3 , wherein at least a first phase conductor of the first winding system and a second phase conductor of the second winding system are arranged in each of the slots.

13. The drive system as claimed in claim 12 , wherein the first phase conductor is arranged in all the radial positions.

Assignees

• Porsche Ag

Inventors

• Wende Johannes
• Nelles Robert
• Hubert Thomas

Classifications

• H02P27/08 Primary

  with pulse width modulation · CPC title

• B60L15/20 Primary

  for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed · CPC title

• B60W10/08

  including control of electric propulsion units, e.g. motors or generators · CPC title

• H02P25/22

  Multiple windings; Windings for more than three phases · CPC title

• B60L2220/56

  with switched windings · CPC title