Method and device for determining state of rechargeable battery

Patent metadata

Field	Value
Publication number	US-12002934-B2
Application number	US-202117239353-A
Country	US
Kind code	B2
Filing date	Apr 23, 2021
Priority date	Apr 28, 2020
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

A rechargeable battery state determination method determines whether a rechargeable battery is in a micro-short-circuit-prone state, which is a state that is highly likely to form a micro-short circuit. The rechargeable battery state determination method includes measuring an electron transfer resistance of the rechargeable battery by applying a voltage or current having a predetermined or higher frequency to an electrode system of the rechargeable battery, determining whether an inter-electrode distance is satisfactory based on a comparison of the measured electron transfer resistance of the rechargeable battery with a predetermined lower limit threshold value, in which the determining whether an inter-electrode distance is satisfactory including determining that the inter-electrode distance is satisfactory when the measured electron transfer resistance of the rechargeable battery is greater than or equal to the lower limit threshold value, and determining that the rechargeable battery is a conforming piece when the inter-electrode distance is satisfactory.

First claim

What is claimed is:

1. A rechargeable battery state determination method that determines whether a rechargeable battery is in a micro-short-circuit-prone state, which is a state that is highly likely to form a micro-short circuit, the rechargeable battery state determination method, comprising:
measuring an electron transfer resistance of the rechargeable battery by applying a voltage or current having a predetermined or higher frequency to an electrode system of the rechargeable battery, wherein:
the electron transfer resistance of the rechargeable battery is correlated with an inter-electrode distance of the rechargeable battery and an amount of an electrolytic solution contained in a separator of the rechargeable battery; and
the measuring an electron transfer resistance of the rechargeable battery includes:
outputting a Nyquist plot by applying a voltage or current to the electrode system of the rechargeable battery as a frequency with very small amplitude is changed in a stepped manner to measure impedance spectrum of the rechargeable battery using an alternating current impedance method; and
obtaining a real value of a zero cross expressing the electron transfer resistance of the rechargeable battery from the outputted Nyquist plot;

determining whether the inter-electrode distance is satisfactory based on a comparison of the measured electron transfer resistance of the rechargeable battery with a predetermined lower limit threshold value, the determining whether an inter-electrode distance is satisfactory including determining that the inter-electrode distance is satisfactory when the measured electron transfer resistance of the rechargeable battery is greater than or equal to the lower limit threshold value;
determining whether the amount of the electrolytic solution contained in the separator is satisfactory based on a comparison of the measured electron transfer resistance of the rechargeable battery with a predetermined upper limit threshold value, the determining whether the amount of the electrolytic solution contained in the separator is satisfactory includes determining that the amount of the electrolytic solution contained in the separator is satisfactory when the measured electron transfer resistance of the rechargeable battery is less than the predetermined upper limit threshold value; and
determining that the rechargeable battery is a conforming piece when the inter-electrode distance and the amount of the electrolytic solution contained in the separator are satisfactory.

2. The rechargeable battery state determination method according to claim 1 , wherein the voltage or current applied to measure the electron transfer resistance of the rechargeable battery has a sine wave or a non-sinusoidal wave including a square wave, a triangle wave, and a sawtooth wave.

3. The rechargeable battery state determination method according to claim 1 , further comprising:
measuring a circuit voltage of the rechargeable battery; and
determining whether the micro-short circuit is formed base on a comparison of the measured circuit voltage of the rechargeable battery with a predetermined lower limit voltage threshold value, wherein
the determining whether the micro-short circuit is formed includes determining that the micro-short circuit is not formed when the measured circuit voltage of the rechargeable battery is greater than or equal to the predetermined lower limit voltage threshold value, and
the determining that the rechargeable battery is a conforming piece further includes determining that the rechargeable battery is a conforming piece when the micro-short circuit is not formed.

4. The rechargeable battery state determination method according to claim 1 , further comprising:
measuring a circuit voltage of the rechargeable battery; and
determining whether the micro-short circuit is formed base on a comparison of the measured circuit voltage of the rechargeable battery with a predetermined lower limit voltage threshold value, wherein
the determining whether the micro-short circuit is formed includes determining that the micro-short circuit is not formed when the measured circuit voltage of the rechargeable battery is greater than or equal to the predetermined lower limit voltage threshold value, and
the determining that the rechargeable battery is a conforming piece further includes determining that the rechargeable battery is a conforming piece when the micro-short circuit is not formed.

Assignees

• Primearth Ev Energy Co Ltd

Inventors

• Fukuma Tamotsu
• Suzuki Hitoshi
• KOBA Daisuke

Classifications

• H01M10/484 Primary

  for measuring electrolyte level, electrolyte density or electrolyte conductivity · CPC title

• B60L58/12

  responding to state of charge [SoC] · CPC title

• G01R31/3842

  combining voltage and current measurements · CPC title

• H01M50/569

  Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364) · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title