Ferrite core and coil component comprising same

Patent metadata

Field	Value
Publication number	US-12002606-B2
Application number	US-201916965109-A
Country	US
Kind code	B2
Filing date	Jan 28, 2019
Priority date	Feb 1, 2018
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

A ferrite core according to an embodiment of the present invention includes a plurality of grains including Mn at 30 to 40 mol %, Zn at 5 to 15 mol %, and Fe at 50 to 60 mol %, and a plurality of grain boundaries disposed between the plurality of grains, wherein the plurality of grains and the plurality of grain boundaries include Co, Ni, SiO 2 , CaO, and Ta 2 O 5 , content of the Co and the Ni in the plurality of grains is two or more times higher than content of the Co and the Ni in the plurality of grain boundaries, content of the SiO 2 , the CaO, and the Ta 2 O 5 in the plurality of grain boundaries is two or more times higher than content of the SiO 2 , the CaO, and the Ta 2 O 5 in the plurality of grains, a magnetic permeability is 3000 or more, and a core loss is 800 or less.

First claim

The invention claimed is:

1. A ferrite core comprising:
a plurality of grains including Mn at 30 to 40 mol %, Zn at 5 to 15 mol %, and Fe at 50 to 60 mol %; and
a plurality of grain boundaries disposed between the plurality of grains,
wherein the plurality of grains and the plurality of grain boundaries include Co, Ni, SiO 2 , CaO, and Ta 2 O 5 ,
content of the Co and the Ni in the plurality of grains is two or more times higher than content of the Co and the Ni in the plurality of grain boundaries,
content of the SiO 2 , the CaO, and the Ta 2 O 5 in the plurality of grain boundaries is two or more times higher than content of the SiO 2 , the CaO, and the Ta 2 O 5 in the plurality of grains,
an average separation distance between the plurality of grains is in a range of 1 to 2 μm, and
an average grain diameter of the plurality of grains is in a range of 7 to 12 μm.

2. The ferrite core of claim 1 , wherein:
the plurality of grains and the plurality of grain boundaries further include Nb 2 O 5 and V 2 O 5 ; and
the Nb 2 O 5 and the V 2 O 5 are distributed in the plurality of grain boundaries to have content which is higher than content of the Nb 2 O 5 and the V 2 O 5 in the plurality of grains.

3. The ferrite core of claim 1 , wherein the SiO 2 is included at 1 to 200 ppm.

4. The ferrite core of claim 3 , wherein the SiO 2 is included at 50 to 150 ppm.

5. A coil component comprising:
an Mn—Zn based ferrite core; and
a coil wound around the Mn—Zn based ferrite core,
wherein the Mn—Zn based ferrite core includes a plurality of grains including Mn at 30 to 40 mol %, Zn at 5 to 15 mol %, and Fe at 50 to 60 mol %, and a plurality of grain boundaries disposed between the plurality of grains,
the plurality of grains and the plurality of grain boundaries include Co, Ni, SiO 2 , CaO, and Ta 2 O 5 ,
content of the Co and the Ni in the plurality of grains is two or more times higher than content of the Co and the Ni in the plurality of grain boundaries,
content of the SiO 2 , the CaO, and the Ta 2 O 5 in the plurality of grain boundaries is two or more times higher than content of the SiO 2 , the CaO, and the Ta 2 O 5 in the plurality of grains,
an average separation distance between the plurality of grains is in a range of 1 to 2 μm, and
an average grain diameter of the plurality of grains is in a range of 7 to 12 μm.

6. The coil component of claim 5 , wherein:
the Mn—Zn based ferrite core has a toroidal shape.

7. The coil component of claim 6 , wherein:
the coil includes a first coil wound around the Mn—Zn based ferrite core and a second coil wound around the Mn—Zn based ferrite core to be symmetrical to the first coil.

8. The coil component of claim 5 , further comprising a bobbin disposed between the Mn—Zn based ferrite core and the coil.

9. The coil component of claim 5 , wherein:
the plurality of grains and the plurality of grain boundaries further include Nb 2 O 5 and V 2 O 5 ; and
the Nb 2 O 5 and the V 2 O 5 are distributed in the plurality of grain boundaries to have content which is higher than content of the Nb 2 O 5 and the V 2 O 5 in the plurality of grains.

10. The ferrite core of claim 1 , wherein the Co is included at 1500 to 5500 ppm.

11. The ferrite core of claim 1 , wherein the Ni is included at 300 to 500 ppm.

12. The ferrite core of claim 1 , wherein the CaO is included at 400 to 600 ppm.

13. The ferrite core of claim 1 , wherein the Ta 2 O 5 is included at 400 to 600 ppm.

14. The ferrite core of claim 2 , wherein the Nb 2 O 5 is included at 250 to 400 ppm.

15. The ferrite core of claim 2 , wherein the V 2 O 5 is included at 400 to 600 ppm.

Assignees

• Lg Innotek Co Ltd

Inventors

• Lee Hyun Ji
• Yeom Jai Hoon
• Kim Sung Hoon
• Bae Seok
• Lee Sang Won

Classifications

• H01F1/0315

  Ferrites · CPC title

• H01F1/344

  Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4 · CPC title

• H01F27/2895

  Windings disposed upon ring cores · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H01F27/255

  made from particles (H01F27/26 takes precedence) · CPC title