Power cable which reduces skin effect and proximity effect

Patent metadata

Field	Value
Publication number	US-12002604-B2
Application number	US-202318190162-A
Country	US
Kind code	B2
Filing date	Mar 27, 2023
Priority date	May 10, 2021
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

A power cable having a central ground conductor. Phase interweave power conductors are positioned about the central ground conductor. Individual phase interweave power conductors have the same diameter. The individual phase interweave power conductors have a cross sectional area which is optimized. Each of the individual phase interweave power conductors is configured to support 100% cross sectional usage to maximize power carrying capability. The power cable reduces the skin effect of the power cable and the proximity effect of the power cable.

First claim

The invention claimed is:

1. A power cable comprising:
an outer shell;
a plurality of individual power conductors positioned in the outer shell, the individual power conductors having a cross sectional area which is optimized wherein the individual power conductors have the same diameter and each individual conductor being configured to support 100% cross sectional usage to maximize power carrying capability;
wherein the individual power conductors of the plurality of individual power conductors are arranged in phase groupings with fillers provided between the phase groupings;
wherein the diameter of each of the individual power conductors of the individual power conductors is proximate to, but below, the skin effect cutoff diameter of the respective individual power conductor of the individual power conductors for the maximum operating frequency of the power cable;
wherein the individual power conductors reduce the skin effect; and
wherein the individual power conductors are arranged in a phase interweave, the phase interweave cancels the electrical proximity effect, minimizing the effective resistance of each of the individual power conductors.

2. The power cable as recited in claim 1 , wherein the outer shell is grounded.

3. The power cable as recited in claim 1 , wherein the fillers are insulative fillers.

4. The power cable as recited in claim 3 , wherein for a three phase power system, the groupings of the individual power conductors include at least one power conductor for each phase.

5. The power cable as recited in claim 1 , wherein the individual power conductors are nine individual power conductors.

6. The power cable as recited in claim 5 , wherein the phase interweave has a 1,2,3-2,3,1-3,1,2, configuration, where: 1 represents current carrying lines carrying current in the first phase; 2 represents current carrying lines carrying current in the second phase; and 3 represents current carrying lines carrying current in the third phase wherein for any given power conductor, if the preceding phase is lagging, the subsequent phase is always leading.

7. The power cable as recited in claim 5 , wherein the phase interweave has a 1,2,3-1,2,3-1,2,3 configuration, where: 1 represents current carrying lines carrying current in the first phase; 2 represents current carrying lines carrying current in the second phase; and 3 represents current carrying lines carrying current in the third phase wherein for any given power conductor, if the preceding phase is lagging, the subsequent phase is always leading.

8. The power cable as recited in claim 5 , wherein the phase interweave has a 1,2,1-2,3,2-3,1,3 configuration, where: 1 represents current carrying lines carrying current in the first phase; 2 represents current carrying lines carrying current in the second phase; and 3 represents current carrying lines carrying current in the third phase wherein for any given power conductor, if the preceding phase is lagging, the subsequent phase is always leading.

9. The power cable as recited in claim 1 , wherein the individual power conductors are arranged in triangular phase groupings.

10. The power cable as recited in claim 9 , wherein the individual power conductors are laid straight along the length of the power cable, with no rotation.

11. The power cable as recited in claim 10 , wherein the triangular phase groupings of the individual power conductors are spaced by fillers.

12. A power cable comprising:
an outer shell;
a plurality of individual power conductors positioned in the outer shell, the individual power conductors having a cross sectional area which is optimized wherein the individual power conductors have the same diameter and each individual conductor being configured to support 100% cross sectional usage to maximize power carrying capability;
wherein the individual power conductors have an inner ring layer and an outer ring layer, the inner ring layer and the outer ring layer having counter rotating layers;
wherein the diameter of each of the individual power conductors of the individual power conductors is proximate to, but below, the skin effect cutoff diameter of the respective individual power conductor of the individual power conductors for the maximum operating frequency of the power cable;
wherein the individual power conductors reduce the skin effect; and
wherein the individual power conductors are arranged in a phase interweave, the phase interweave cancels the electrical proximity effect, minimizing the effective resistance of each of the individual power conductors.

13. The power cable as recited in claim 12 , wherein the inner layer ring has a left hand rotation and the outer layer ring has a right hand rotation.

14. The power cable as recited in claim 12 , wherein the plurality of individual power conductors are individual power conductors arranged in triangular phase groupings.

15. The power cable as recited in claim 14 , wherein the triangular phase groupings of the individual power conductors are spaced by fillers.

16. A power cable comprising:
a shield referenced to a system ground potential;
multiple individual phase interweave power conductors;
individual phase interweave power conductors of the multiple individual phase interweave power conductors having a cross sectional area which is optimized wherein the individual phase interweave power conductors have the same diameter and each individual phase interweave power conductor being configured to support 100% cross sectional usage to maximize power carrying capability;
wherein the individual phase interweave power conductors of the plurality of individual phase interweave power conductors are arranged in phase groupings with fillers provided between the phase groupings;
wherein the diameter of each of the individual phase interweave power conductors is proximate to, but below, the skin effect cutoff diameter of the a respective individual phase interweave power conductor for the maximum operating frequency of the power cable;
wherein the multiple individual phase interweave power conductors having a phase interweave which cancels the electrical proximity effect.

17. The power cable as recited in claim 16 , wherein a central ground conductor referenced to the system ground potential is provided, the multiple individual phase interweave power conductors positioned about the central ground conductor.

18. The power cable as recited in claim 16 , wherein the phase groupings are triangular phase groupings.

19. The power cable as recited in claim 18 , wherein the multiple individual phase interweave power conductors are laid straight along the length of the power cable, with no rotation.

20. The power cable as recited in claim 16 , wherein the multiple individual phase interweave power conductors have an inner ring layer and an outer ring layer, the inner ring layer and the outer ring layer having counter rotating layers.

Assignees

• Te Connectivity Solutions Gmbh

Inventors

• Conway Bruce Raymond

Classifications

• H01B7/303 Primary

  Conductors comprising interwire insulation · CPC title

• H01B9/006

  Constructional features relating to the conductors · CPC title

• H01B11/12 Primary

  Arrangements for exhibiting specific transmission characteristics · CPC title

• H01B7/30

  with arrangements for reducing conductor losses when carrying alternating current, e.g. due to skin effect · CPC title