Energy module for driving multiple energy modalities

Patent metadata

Field	Value
Publication number	US-11998258-B2
Application number	US-201916562180-A
Country	US
Kind code	B2
Filing date	Sep 5, 2019
Priority date	Sep 7, 2018
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

An energy module for driving electrosurgical and/or ultrasonic surgical instruments is disclosed. The energy module can include an amplifier assembly that is configured to drive a variety of different energy modalities for one or more surgical instruments connected thereto. The energy module can further include a relay assembly for selectively coupling one or more of the amplifiers to different ports to which the surgical instruments are connectable. The amplifier assembly can include amplifiers for driving ultrasonic, bipolar, and/or monopolar energy.

First claim

The invention claimed is:

1. An energy module of a modular energy system, the energy module configured to connect to a surgical instrument, the energy module comprising:
a first port;
a second port;
a third port;
a fourth port;
a first amplifier coupled to the first port, the first amplifier configured to generate a first electrical signal for driving an ultrasonic surgical assembly;
a second amplifier coupled to the first port, the second amplifier configured to generate a second electrical signal for driving a bipolar electrosurgical assembly;
a third amplifier configured to generate a third electrical signal for driving a monopolar electrosurgical assembly;
a relay assembly coupled to the third amplifier, the first port, the second port, and the third port, the relay assembly comprising:
a first relay to selectively couple the third amplifier to the first port to transmit the third electrical signal to the first port;
a second relay to selectively couple the third amplifier to the second port to transmit the third electrical signal to the second port; and
a third relay to selectively couple the third amplifier to the third port to transmit the third electrical signal to the third port; and

a fourth amplifier coupled to the fourth port, the fourth amplifier configured to generate a fourth electrical signal for driving a bipolar electrosurgical assembly.

2. The energy module of claim 1 , wherein:
the first port comprises:
a first contact coupled to the first amplifier;
a second contact coupled to the second amplifier; and
a third contact coupled to the third amplifier;

the third contact is separated from each of the first contact and the second contact by a distance configured to prevent electrical arcing between the third contact and each of the first contact and the second contact.

3. The energy module of claim 1 , wherein the first amplifier comprises an ultrasonic amplifier, the second amplifier comprises a bipolar amplifier, and the third amplifier comprises a monopolar amplifier.

4. The energy module of claim 1 , wherein the third amplifier comprises a monopolar amplifier, the energy module further comprising a fifth port electrically coupled to the monopolar amplifier, the fifth port configured to be connected to a monopolar return pad that serves as an electrical return for the monopolar amplifier.

5. The energy module of claim 1 , further comprising an isolation transformer coupled to each of the first amplifier, the second amplifier, the third amplifier, and the fourth amplifier, each respective isolation transformer configured to transmit the respective electrical signal from each respective amplifier.

6. The energy module of claim 1 , further comprising a control circuit coupled to the relay assembly, the control circuit configured to control the relay assembly to selectively couple the third amplifier to the first port or at least one of the second or third ports.

7. An energy module circuit for an energy module of a modular energy system, the energy module comprising a first port, a second port, a third port, and a fourth port, the energy module circuit comprising:
a first circuit portion configured to generate a first electrical signal for driving an ultrasonic surgical assembly that is coupled to the first port;
a second circuit portion configured to generate a second electrical signal for driving a bipolar electrosurgical assembly that is coupled to the first port;
a third circuit portion configured to generate a third electrical signal for driving a monopolar electrosurgical assembly;
a relay assembly coupled to the third circuit portion, the relay assembly configured to selectively transmit the third electrical signal to the first port, selectively transmit the third electrical signal to the second port, and selectively transmit the third electrical signal to the third port; and
a fourth circuit portion configured to generate a fourth electrical signal for driving a bipolar electrosurgical assembly that is coupled to the fourth port.

8. The energy module circuit of claim 7 , wherein the first circuit portion comprise:
an ultrasonic amplifier, the second circuit portion comprises a bipolar amplifier, and the third circuit portion comprises a monopolar amplifier.

9. The energy module circuit of claim 7 , wherein:
the energy module further comprises a fifth port, the fifth port configured to be connecter to a monopolar return pad; and
the third circuit portion comprises a monopolar amplifier that is electrically coupled to the fifth port to serve as an electrical return for the monopolar amplifier.

10. The energy module circuit of claim 7 , wherein each of the first circuit portion, the second circuit portion, the third circuit portion, and the fourth circuit portion comprises an isolation transformer configured to transmit the electrical signal generated by each respective circuit portion.

11. The energy module circuit of claim 7 , further comprising a control circuit coupled to the relay assembly, the control circuit configured to control the relay assembly to selectively couple the third circuit portion to the first port or at least one of the second or third ports.

12. An energy module of a modular energy system, comprising:
a port assembly comprising:
a first port configured to connect to a first surgical instrument;
a second port configured to connect to a second surgical instrument; and
a third port configured to connect to a third surgical instrument; and

a circuit coupled to the port assembly, comprising:
a first amplifier configured to generate a first electrical signal at a first frequency range;
a second amplifier configured to generate a second electrical signal at a second frequency range;
a third amplifier configured to generate a third electrical signal at a third frequency range;

wherein the first electrical signal comprises an ultrasonic drive signal, the second electrical signal comprises a bipolar drive signal, and the third electrical signal comprises a monopolar drive signal; wherein the circuit is configured to:
selectively deliver the first electrical signal to the first surgical instrument via the first port;

selectively deliver the second electrical signal to the first surgical instrument via first port;
selectively deliver the third electrical signal to the first surgical instrument via the the first port;
selectively deliver the third electrical signal to the second surgical instrument via the second port; and
selectively deliver the third electrical signal to the third surgical instrument via the third port.

13. The energy module of claim 12 , wherein:
the first port comprises:
a first contact coupled to the first amplifier;
a second contact coupled to the second amplifier; and
a third contact coupled to the third amplifier;

the third contact is separated from each of the first contact and the second contact by a distance configured to prevent electrical arcing between the third contact and each of the first contact and the second contact.

14. The energy module of claim 12 , further comprising a monopolar return port configured to be connected to a monopolar return pad that serves as an electrical return for the monopolar drive signal.

15. The energy module of claim 12 , wherein the circuit further comprises a plurality of isolation transformers configured to transmit each of the first electrical signal, the second electrical signal, and the third electrical signal from a non-patient isolated portion of the circuit to a patient isolated portion of the circuit.

16. The energy module of

Assignees

• Cilag Gmbh Int

Inventors

• Henderson Joshua
• Morgan Joshua P
• Wiener Eitan T
• Asher Ryan M
• Oberkircher Brendan J
• Schulte John B
• Hein John E
• Hoch James R

Classifications

• H04B5/72

  for local intradevice communication · CPC title

• H05K5/30

  Side-by-side or stacked arrangements · CPC title

• A61B18/00 Primary

  Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body (eye surgery A61F9/007; ear surgery A61F11/00) · CPC title

• A61B17/072

  for applying a row of staples in a single action, e.g. the staples being applied simultaneously · CPC title

• A61B17/320068

  using mechanical vibrations, e.g. ultrasonic (A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745) · CPC title