Lubricant supported external rotor architectures

Patent metadata

Field	Value
Publication number	US-11996757-B2
Application number	US-202318295859-A
Country	US
Kind code	B2
Filing date	Apr 5, 2023
Priority date	Nov 6, 2019
Publication date	May 28, 2024
Grant date	May 28, 2024

Abstract

A lubricant supported electric motor includes a stator and a rotor and a drive hub. The rotor is moveable relative to the stator and a gap is defined between the rotor and the stator. A lubricant is disposed within the gap to support the rotor relative to the stator and provide a bearing mechanism. The drive hub is coupled to the rotor such that rotation of the rotor causes rotation of the drive hub. The drive hub may be connected to the rotor via a coupler member that is torsionally stiff and axially and radially compliant. The stator may be fixed relative to a connection structure that extends radially within the stator. The connection member may support the drive hub for rotation. Lubricant is supplied via a passageway extending through the connection member into a chamber that includes the gap.

First claim

What is claimed is:

1. A lubricant supported electric motor comprising:
a stator extending along an axis;
a rotor extending along the axis and movably disposed around and radially outside of the stator to define a gap therebetween;
a lubricant disposed in the gap for supporting the rotor around the stator; and
a drive hub coupled to the rotor and rotatable in response to rotation of the rotor for rotating a wheel attached thereto.

2. The lubricant supported electric motor of claim 1 , further comprising:
a connection structure extending axially within and in supporting relationship with the stator;
the connection structure defining a cavity disposed along the axis; and
the drive hub including a disc portion and a post portion, wherein the disc portion extends radially outward from the post portion, and the post portion extends axially along the axis and is disposed radially within the cavity of the connection structure.

3. The lubricant supported electric motor of claim 1 , wherein the drive hub is coupled to the rotor via a rotor coupler member.

4. The lubricant supported electric motor of claim 3 , wherein the rotor coupler member is torsionally stiff and axially and radially compliant.

5. The lubricant supported electric motor of claim 3 , wherein the rotor coupler member extends axially between the rotor and the drive hub and is attached directly to the drive hub and the rotor.

6. The lubricant supported electric motor of claim 3 , wherein the rotor coupler member extends between a ring gear and the drive hub and is attached directly to the drive hub and the ring gear, wherein the ring gear is operatively coupled to the rotor and rotates in response to rotation of rotor.

7. The lubricant supported electric motor of claim 3 , wherein the rotor coupler member has a generally S-shaped cross-section.

8. The lubricant supported electric motor of claim 1 , further comprising a wheel fixedly attached to the drive hub.

9. The lubricant supported electric motor of claim 8 , wherein rotation of the rotor is transferred directly to the drive hub, and rotation of the drive hub is directly transferred to the wheel such that the wheel rotates in accordance with the rotation of both the rotor and the drive hub.

10. The lubricant supported electric motor of claim 8 , wherein rotation of the rotor is transferred to the drive hub via a planetary reduction assembly having a ring gear, and rotation of the drive hub is directly transferred to the wheel such that the wheel rotates in accordance with the rotation of the drive hub and the ring gear.

11. The lubricant supported electric motor as set forth in claim 2 , wherein the cavity of the connection structure supports the post portion of the drive hub for rotation via bearings.

12. The lubricant supported electric motor as set forth in claim 1 , further comprising a planetary gear system disposed between the rotor and the drive hub, wherein rotation of the rotor is transferred to the drive hub via the planetary gear system.

13. The lubricant supported electric motor as set forth in claim 12 , wherein the rotor is engaged with a plurality of planet gears, the plurality of planet gears engage a ring gear, and the ring gear is coupled to the drive hub via a coupler member.

14. A lubricant supported electric motor comprising:
a stator extending along an axis;
a rotor extending along the axis and moveably disposed around and radially outside of the stator to define a gap extending radially therebetween;
a lubricant disposed in the gap for supporting the rotor relative to the stator;
a drive hub attached to the rotor via a coupler member that is torsionally stiff and axially and radially compliant.

15. The lubricant supported electric motor according to claim 14 , further comprising:
a connection structure extending axially within and in supporting relationship with the stator;
the connection structure defining a cavity disposed along the axis; and
the drive hub including a post portion extending axially into the cavity and radially within the connection structure to support the drive hub for rotation.

16. The lubricant supported electric motor according to claim 14 , wherein the coupler member has a generally S-shaped cross section.

Assignees

• Neapco Intellectual Property Holdings Llc

Inventors

• Remboski Donald
• Dedo Jacqueline

Classifications

• H02K5/24 Primary

  specially adapted for suppression or reduction of noise or vibrations · CPC title

• B60K7/0007

  the motor being electric · CPC title

• F16C32/0677

  of elastic or yielding bearings or bearing supports · CPC title

• H02K7/116

  with gears · CPC title

• H02K5/00 Primary

  Casings; Enclosures; Supports · CPC title