Light as catalytic switch: metal-organic insertion/light initiated radical (MILRad) polymerization

Patent metadata

Field	Value
Publication number	US-11987652-B2
Application number	US-201917054551-A
Country	US
Kind code	B2
Filing date	May 10, 2019
Priority date	May 11, 2018
Publication date	May 21, 2024
Grant date	May 21, 2024

Abstract

A method of polymerizing a first, and a second class of monomers to form product polymer. The first class of monomers polymerize via a radical pathway in the presence of light, and the second class of monomers polymerize via an insertion pathway in the absence of light.

First claim

The invention claimed is:

1. A method of polymerization to form a product polymer, the method comprising:
polymerizing, in the presense of light and of a polymerization catalyst, a first monomer (A) selected from a first class of monomers; and
polymerizing, in the absence of light and in the presence of the polymerization catalyst, a second monomer (B) comprising a non-functional olefin selected from a second class of monomers,
wherein the first class of monomers comprises monomers (A) that polymerize via a radical pathway in the presence of light, wherein the second class of monomers comprises monomers (B) that polymerize via an insertion pathway the absence of light.

2. The method of claim 1 , wherein the polymerization catalyst comprises an organometallic catalyst, including metallocene catalysts, for which light activation of the organometallic catalyst makes it operable as a radical polymerization catalyst, and for which the absence of light makes the catalyst operable as an insertion polymerization catalyst.

3. The method of claim 1 , wherein the polymerization of the first monomer and the polymerization of the second monomer are effected substantially sequentially.

4. The method of claim 3 , wherein the polymerization of the first monomer (A) is effected prior to the polymerization of the second monomer (B), wherein the polymerization of the second monomer is effected prior to the polymerization of the first monomer, or a combination thereof.

5. The method of claim 1 , wherein the first monomer class comprises functionalized olefins.

6. The method of claim 5 , wherein the first monomer is selected from vinyl monomers, acrylates, methacrylates, acrylam ides, styrenes, vinylethers, acrylonitrile, fluorinated olefins, norbornene, acrylesters, and derivatives thereof.

7. The method of claim 5 , wherein the first monomer comprises methyl acrylate.

8. The method of claim 1 , wherein the second monomer is selected from hexenes, butadienes, propylenes, ethylenes, or a combination thereof.

9. The method of claim 1 , wherein the polymerization of the first monomer and the polymerization of the second monomer are initiated by turning a light ON or OFF, respectively.

10. The method of claim 1 , wherein the presence of light comprises the presence of blue light.

11. The method of claim 1 further comprising controlling a polydispersity and/or molecular weight of each of the polymerization of the first monomer and the polymerization of the second monomer.

12. The method of claim 1 , wherein the product polymer comprises a block copolymer.

13. The method of claim 12 , wherein the polymerization of the first monomer and the polymerization of the second monomer are effected in a single vessel.

14. The method of claim 12 , wherein the block copolymer comprises a di-, tri-, or higher multi-block copolymer.

15. A method of polymerization, the method comprising:
(a) providing a polymerization mixture comprising a polymerization catalyst, a first monomer (A), and a second monomer (B), wherein the first monomer is selected from a first class of monomers that polymerize via a radical pathway in the presence of light, and wherein the second monomer comprises a non-functionalized olefin selected from a second class of monomers that polymerize via an insertion pathway in the absence of light;
(b) effecting polymerization of the first monomer (A) by exposing the polymerization catalyst to light; and
(c) effecting polymerization of the second monomer (B) by exposing the polymerization catalyst to darkness,
to provide a product polymer.

16. The method of claim 15 further comprising first performing (b) subsequent (a), and/or alternating between (b) and (c) to provide a product polymer comprising the structure A, AB, ABA, or ABAB or ABC.

17. The method of claim 15 further comprising first performing (c) subsequent to (a) and prior to first performing (b), and/or alternating between (c) and (b) to provide a product polymer comprising the structure B, BA, BAB, or BABA or BAC.

18. The method of claim 15 further comprising providing a third monomer (C) and effecting polymerization of the third monomer in the presence of the product polymer.

19. The method of claim 18 , wherein the polymerization of the third monomer (C) is effected via the same or a different polymerization catalyst, and wherein the polymerization of the third monomer (C) is effected prior to or subsequent (b) and/or (c) to form ABC triblock copolymers.

20. The method of claim 15 , wherein said product polymer comprises an in-chain ester.

21. The method of claim 15 , wherein said in-chain ester is further functionalized to produce polymers including at least one of an amine, an alcohol, and an acid moiety to form ABC triblock copolymers.

22. The method of claim 3 , wherein said catalyst comprises at least one of compounds 1a, 1b, 1c, 1d, 2a, 2b, 2c, 2d, 3a, 3b, 3c, 3d, 4a, 4b, 4c, 4d, 5a, 5b, 5c, 5d, 6a, 6b, 6c, 6d, 7a, 7b, 7c, 7d, 8a, 8b, 8c, 8d, 9a, 10a, 11a, 11b, 11c, 12a, 13a, 14a, and 15a;

and a BarF Pd(ii) counterion.

Assignees

• Univ Houston System

Inventors

• Harth Eva M
• Beezer Dain B
• Keyes Anthony
• Jones Glen Richard

Classifications

• C08F120/14 Primary

  Methyl esters {, e.g. methyl (meth)acrylate} · CPC title

• C08F220/36

  containing oxygen in addition to the carboxy oxygen {, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate} · CPC title

• C08F293/005

  using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent · CPC title

• C08F2438/00

  Living radical polymerisation · CPC title

• C08F8/32

  by reaction with amines · CPC title