Integrated electro-magnetically preloaded kinematic joint for on-orbit assembly of modular space vehicles
US-2023108618-A1 · Apr 6, 2023 · US
US11987394B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11987394-B2 |
| Application number | US-202217952050-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 23, 2022 |
| Priority date | Sep 23, 2022 |
| Publication date | May 21, 2024 |
| Grant date | May 21, 2024 |
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Technology is disclosed herein for deploying stacked spacecraft. When the spacecraft are stacked corresponding z-axis magnetic torque rods of the spacecraft will align with each other along a z-axis. Thus, collectively the stack of spacecraft have one or more sets of magnetic torque rods aligned with the z-axis. Just prior to deploying the spacecraft the one or more sets of magnetic torque rods are operated to hold the stack of spacecraft together. For example, the north magnetic pole of the magnetic torque rod in one spacecraft may face the south magnetic pole of the magnetic torque rod in an adjacent spacecraft. To deploy the top spacecraft, the polarity of the z-axis magnetic torque rod(s) in the top spacecraft is/are reversed. After the spacecraft is clear of the stack the magnetic torque rod(s) in the deployed spacecraft may be de-activated. Then another spacecraft may be deployed in a similar manner.
Opening claim text (preview).
What is claimed is: 1. A system comprising: a plurality of spacecraft, wherein when in a stacked configuration the plurality of spacecraft are stacked above each other along a z-axis, wherein each spacecraft comprises one or more z-axis magnetic torque rods oriented along the z-axis, wherein collectively the one or more z-axis magnetic torque rods form a corresponding one or more sets of z-axis magnetic torque rods in which magnetic axes of the magnetic torque rods in each respective set are aligned with each other along the z-axis when the plurality of spacecraft are in the stacked configuration, wherein the one or more z-axis magnetic torque rods of a particular spacecraft is configured to interact with the Earth's magnetic field to provide torque to control orientation of the particular spacecraft; and one or more circuits in communication with the z-axis magnetic torque rods of the plurality of spacecraft, wherein the one or more circuits are configured to: operate each set of z-axis magnetic torque rods in a clamping configuration to maintain the plurality of spacecraft in the stacked configuration, wherein in the clamping configuration a north magnetic pole and a south magnetic pole of the z-axis magnetic torque rods in adjacent spacecraft in the stack face each other; and operate the z-axis magnetic torque rods to deploy the plurality of spacecraft, including reverse a magnetic polarity of the one or more z-axis magnetic torque rods in a current top spacecraft in the stack to repel the current top spacecraft from the stack. 2. The system of claim 1 , wherein: the system further comprises a tie-down and release mechanism having a first configuration to hold the plurality of spacecraft in the stacked configuration prior to deployment of the spacecraft while the stack of z-axis magnetic torque rods are inactive; and the one or more circuits are further configured to activate the z-axis magnetic torque rods to operate each set of z-axis magnetic torque rods in the clamping configuration while the tie-down and release mechanism is in the first configuration. 3. The system of claim 2 , wherein the one or more circuits are further configured to: move the tie-down and release mechanism to a deployment configuration while the one or more sets of z-axis magnetic torque rods are in the clamping configuration, wherein the one or more sets of magnetic torque rods maintain the plurality of spacecraft in the stacked configuration. 4. The system of claim 1 , wherein the one or more circuits are further configured to: de-activate the one or more z-axis magnetic torque rods of the current top spacecraft after the current top spacecraft has been deployed from the stack. 5. The system of claim 1 , wherein: each spacecraft comprises two z-axis magnetic torque rods; and collectively the two z-axis magnetic torque rods of the plurality of spacecraft form a corresponding two sets of z-axis magnetic torque rods. 6. The system of claim 1 , wherein: each spacecraft in the plurality of spacecraft is rotated 360/N degrees in an x-y plane from an adjacent spacecraft when in the stacked configuration, wherein N is an integer greater than 1; each spacecraft has N z-axis magnetic torque rods; and collectively the N z-axis magnetic torque rods of the plurality of spacecraft are arranged to form a corresponding N sets of z-axis magnetic torque rods when in the stacked configuration. 7. The system of claim 1 , wherein the one or more circuits are configured to deploy the plurality of spacecraft into a low earth orbit (LEO). 8. The system of claim 1 , wherein: each spacecraft has a body having a planar shape; and the one or more z-axis magnetic torque rods of a respective spacecraft are fixed to the body of the respective spacecraft. 9. A method for deploying spacecraft from a stack of spacecraft, the method comprising: aligning a z-axis of the stack of spacecraft with the Earth's magnetic field; activating z-axis magnetic torque rods in the stack of spacecraft to maintain the spacecraft in a pre-deployment configuration after aligning the z-axis of the stack of spacecraft with the Earth's magnetic field, wherein each spacecraft comprises one or more z-axis magnetic torque rods oriented along the z-axis, wherein each z-axis magnetic torque rod in a spacecraft is part of a set of z-axis magnetic torque rods in which magnetic axes of the magnetic torque rods in the set are aligned with each other along the z-axis when the spacecraft are in the pre-deployment configuration, wherein a north magnetic pole and a south magnetic pole of z-axis magnetic torque rods in adjacent spacecraft in the stack face each other in the pre-deployment configuration; and operating the z-axis magnetic torque rods to sequentially deploy the spacecraft from the stack, including reversing a magnetic polarity of the one or more z-axis magnetic torque rods in a current top spacecraft in the stack to repel the current top spacecraft from the stack. 10. The method of claim 9 , wherein activating the z-axis magnetic torque rods in the stack of spacecraft to maintain the spacecraft in a pre-deployment configuration is performed while a tie-down and release mechanism is in a launch configuration in which the tie-down and release mechanism holds the stack of spacecraft together. 11. The method of claim 10 , further comprising: configuring the tie-down and release mechanism from the launch configuration to a deployment configuration while the z-axis magnetic torque rods maintain the spacecraft in the pre-deployment configuration. 12. The method of claim 11 , wherein operating the z-axis magnetic torque rods to sequentially deploy the spacecraft is performed after configuring the tie-down and release mechanism to the deployment configuration. 13. The method of claim 11 , further comprising: de-activating the one or more z-axis magnetic torque rods of the spacecraft a pre-determined time after the spacecraft has been deployed from the stack. 14. The method of claim 11 , wherein operating the z-axis magnetic torque rods to sequentially deploy the spacecraft from the stack comprises deploying the spacecraft into low earth orbit (LEO). 15. A system, the system comprising: a launch vehicle adaptor configured to connect to a launch vehicle; a plurality of satellites in a stacked configuration when in a launch configuration, wherein each satellite comprises one or more z-axis magnetic torque rods oriented along a z-axis, wherein collectively the one or more z-axis magnetic torque rods form a corresponding one or more sets of z-axis magnetic torque rods in which magnetic axes of the magnetic torque rods in each respective set are aligned with each other along the z-axis when the plurality of satellites are in the stacked configuration; a tie-down and release mechanism configured to hold the plurality of satellite to the launch vehicle adaptor in the stacked configuration when in the launch configuration, the tie-down and release mechanism having a deployment configuration to allow the plurality of satellites to be deployed from the launch vehicle; and one or more controllers configured to deploy the plurality of satellites sequentially into orbit from the launch vehicle, wherein the one or more controllers configured to: operate each set of z-axis magnetic torque rods such that north poles and south poles of the z-axis magnetic torque rods face each other at a time when the tie-down and release mechanism is in the launch configuration; re-configure the tie-down and release mechanism to the deployment configuration while the north poles and the south poles of the
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