Membrane defect inspection method and membrane defect inspection device

Patent metadata

Field	Value
Publication number	US-11986773-B2
Application number	US-201917296367-A
Country	US
Kind code	B2
Filing date	Dec 3, 2019
Priority date	Dec 12, 2018
Publication date	May 21, 2024
Grant date	May 21, 2024

Abstract

A membrane defect inspection method that can detect damage in a filtrate membrane and can detect presence or absence of damage or a seal defect in a membrane module; and the method is for a membrane module set including multiple membrane modules connected under gas detection piping communicating with primary spaces of the multiple membrane modules where raw water is supplied or secondary spaces in multiple membrane modules where treated water is extracted after the raw water is filtrated by membranes. The method includes a gas injection process where gas is injected into spaces opposite the primary or secondary spaces communicating with gas detection piping in the multiple membrane modules while the gas detection piping is filled with water, and a vibration detection process where a vibration sensor is brought into contact with a protrusion protruding outward from the gas detection piping to detect vibration of the gas detection piping.

First claim

The invention claimed is:

1. A membrane defect inspection method for a membrane module set comprising a plurality of membrane modules connected in parallel under a straight pipe portion of gas detection piping extending in a horizontal direction, the straight pipe portion communicating with raw water inlets in the plurality of membrane modules or treated water outlets in the plurality of membrane modules, the method comprising:
a gas injection process where gas bubbles leaking from a defect part of a membrane of the membrane module set hit against the straight pipe portion of the gas detection piping while the gas detection piping is filled with water; and
a vibration detection process where a vibration sensor is brought into contact with a surface of a protrusion, the surface not being in contact with the water, to detect vibration of the gas detection piping through the protrusion, the vibration being caused by the hitting of the gas bubbles against the straight pipe portion of the gas detection piping, the protrusion protruding outward in a radial direction from an outer surface of the gas detection piping.

2. A membrane defect inspection method for a membrane separation apparatus comprising a plurality of membrane module sets comprising the plurality of membrane modules connected in parallel under the gas detection piping, the method comprising:
performing the gas injection process while the water is filled in gas detection large piping communicating with the gas detection piping and collecting the gas bubbles in the large piping; and
a gas accumulation detection process where an accumulation of the gas in the gas detection large piping is detected,
wherein the membrane defect inspection method for the membrane module set according to claim 1 is performed when the accumulation of the gas is detected in the gas accumulation detection process.

3. The membrane defect inspection method for the membrane separation apparatus according to claim 2 ,
wherein at least part of the gas detection large piping is transparent, and
wherein a gas-liquid interface observed at a transparent portion of the gas detection large piping is detected by an image analysis to detect the accumulation of the gas in the gas accumulation detection process.

4. The membrane defect inspection method for the membrane module set according to claim 1 ,
wherein the gas detection piping is made of resin.

5. A membrane defect inspection device for the membrane module set, the device being configured to implement the membrane defect inspection method according to claim 1 , the device comprising:
the membrane module set comprising the plurality of membrane modules connected in parallel under the gas detection piping communicating with the raw water inlets or the treated water outlets in the plurality of membrane modules;
the protrusion comprised in the gas detection piping;
the vibration sensor attached to the protrusion; and
a signal processing section configured to detect inflow of the gas into the gas detection piping due to the gas injection process based on a vibration signal detected by the vibration sensor.

6. A membrane defect inspection method for a membrane module set comprising a plurality of membrane modules connected in parallel under a straight pipe portion of gas detection piping extending in a horizontal direction, the straight pipe portion communicating with raw water inlets in the plurality of membrane modules or treated water outlets in the plurality of membrane modules, the method comprising:
a gas injection process where gas bubbles leaking from a defect part of a membrane of the membrane module set hit against the straight pipe portion of the gas detection piping while the gas detection piping is filled with water; and
a vibration detection process where a vibration sensor is brought into contact with a surface of a protrusion, the surface not being in contact with the water, to detect vibration of the gas detection piping through the protrusion, the vibration being caused by the hitting of the gas bubbles against the straight pipe portion of the gas detection piping, the protrusion extending in an axial direction of the gas detection piping from an end portion of the gas detection piping.

7. A membrane defect inspection method for a membrane separation apparatus comprising a plurality of membrane module sets comprising the plurality of membrane modules connected in parallel under the gas detection piping, the method comprising:
performing the gas injection process while the water is filled in gas detection large piping communicating with the gas detection piping and collecting the gas bubbles in the large piping; and
a gas accumulation detection process where an accumulation of the gas in the gas detection large piping is detected,
wherein the membrane defect inspection method for the membrane module set according to claim 6 is performed when the accumulation of the gas is detected in the gas accumulation detection process.

8. The membrane defect inspection method for the membrane separation apparatus according to claim 7 ,
wherein at least part of the gas detection large piping is transparent, and
wherein a gas-liquid interface observed at a transparent portion of the gas detection large piping is detected by an image analysis to detect the accumulation of the gas in the gas accumulation detection process.

9. The membrane defect inspection method for the membrane module set according to claim 6 ,
wherein the protrusion is a short pipe extending in the axial direction of the gas detection piping from the end portion of the gas detection piping.

10. The membrane defect inspection method for the membrane module set according to claim 9 ,
wherein the gas detection piping is made of resin.

11. The membrane defect inspection method for the membrane module set according to claim 6 ,
wherein the gas detection piping is made of resin.

Assignees

• Kubota Kk

Inventors

• Watanabe Keishi
• Nishimoto Shintaro
• Uenaka Tetsuya
• Zhao Fang
• Matsunaga Akira

Classifications

• B01D2313/903

  Integrated control or detection device · CPC title

• B01D2313/70

  Control means using a programmable logic controller [PLC] or a computer · CPC title

• B01D2313/60

  Specific sensors or sensor arrangements · CPC title

• B01D65/104 Primary

  Detection of leaks in membrane apparatus or modules · CPC title

• G01M3/24

  using infrasonic, sonic or ultrasonic vibrations · CPC title