Modified zeolites that include zirconium-containing organometallic moieties and methods for making such

Patent metadata

Field	Value
Publication number	US-11981577-B2
Application number	US-202117230505-A
Country	US
Kind code	B2
Filing date	Apr 14, 2021
Priority date	Apr 14, 2021
Publication date	May 14, 2024
Grant date	May 14, 2024

Abstract

Disclosed herein are modified zeolites and methods for making modified zeolites. In one or more embodiments disclosed herein, a zeolite may include a microporous framework comprising a plurality of micropores having diameters of less than or equal to 2 nm. The microporous framework may include at least silicon atoms and oxygen atoms. The modified zeolite may further include organometallic moieties each bonded to bridging oxygen atoms. The organometallic moieties may include a zirconium atom. The zirconium atom may be bonded to a bridging oxygen atom, and the bridging oxygen atom may bridge the zirconium atom of the organometallic moiety and a silicon atom of the microporous framework.

First claim

The invention claimed is:

1. A modified zeolite comprising:
a microporous framework comprising a plurality of micropores having diameters of less than or equal to 2 nm, wherein the microporous framework comprises at least silicon atoms and oxygen atoms; and
organometallic moieties each bonded to bridging oxygen atoms, wherein the organometallic moieties comprise a zirconium atom, wherein the zirconium atom is bonded to a bridging oxygen atom, and wherein the bridging oxygen atom bridges the zirconium atom of the organometallic moiety and a silicon atom of the microporous framework.

2. The modified zeolite of claim 1 , further comprising a plurality of mesopores having diameters of greater than 2 nm and less than or equal to 50 nm.

3. The modified zeolite of claim 1 , wherein the average pore size of the modified zeolite is greater than 2 nm.

4. The modified zeolite of claim 1 , wherein the mesoporous zeolite comprises particles of from 25 nm to 900 nm in size.

5. The modified zeolite of claim 1 , wherein the modified zeolite is a ZSM-5 zeolite.

6. The modified zeolite of claim 1 , wherein the microporous framework further comprises aluminum atoms.

7. The modified zeolite of claim 1 , wherein the organometallic moieties comprise ZrR 1 R 2 R 3 , wherein:
R 1 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group;
R 2 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group; and
R 3 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group.

8. The modified zeolite of claim 1 , wherein the organometallic moieties comprise ZrR 1 R 2 R 3 , wherein:
R 1 is an alkyl group;
R 2 is an alkyl group; and
R 3 is an alkyl group.

9. The modified zeolite of claim 1 , wherein the organometallic moieties comprise tris(neopentyl)zirconium.

10. The modified zeolite of claim 1 , wherein a concentration of the organometallic moieties in the modified zeolite is at least 0.45 mmol/g.

11. A method for making a modified zeolite, the method comprising:
reacting an organometallic chemical with a dehydroxylated zeolite, wherein the dehydroxylated zeolite comprises a microporous framework comprising a plurality of micropores having diameters of less than or equal to 2 nm, wherein the microporous framework comprises at least silicon atoms and oxygen atoms, and wherein the dehydroxylated zeolite comprises terminal isolated silanol functionalities comprising hydroxyl groups bonded to silicon atoms of the microporous framework;
wherein the reacting of the organometallic chemical with the dehydroxylated zeolite forms the modified zeolite; wherein the modified zeolite comprises the microporous framework comprising a plurality of micropores having diameters of less than or equal to 2 nm, wherein the microporous framework comprises at least silicon atoms and oxygen atoms, wherein the modified zeolite comprises organometallic moieties each bonded to bridging oxygen atoms, wherein the organometallic moieties comprise a zirconium atom, wherein the zirconium atom is bonded to a bridging oxygen atom, and wherein the bridging oxygen atom bridges the zirconium atom of the organometallic moiety and a silicon atom of the microporous framework and, wherein the organometallic moiety comprises a portion of the organometallic chemical; and
wherein the organometallic chemical comprises zirconium.

12. The method of claim 11 , wherein the modified zeolite comprises a plurality of mesopores having diameters of greater than 2 nm and less than or equal to 50 nm.

13. The method of claim 11 , wherein the average pore size of the modified zeolite is greater than 2 nm.

14. The method of claim 11 , further comprising dehydroxylating an initial zeolite to form the dehydroxylated zeolite, wherein the initial zeolite primarily comprises vicinal silanol functionalities, and wherein dehydroxylating the initial zeolite forms the terminal isolated silanol functionalities.

15. The method of claim 14 , wherein one or more of:
dehydroxylating the initial zeolite comprises heating the initial zeolite at a temperature of 650° C. to 1100° C.; and
dehydroxylating the initial zeolite is under reduced pressure.

16. The method of claim 11 , wherein the microporous framework further comprises aluminum atoms.

17. The method of claim 11 , wherein the average pore size of the dehydroxylated zeolite is greater than the size of the organometallic chemical.

18. The method of claim 11 , wherein the organometallic chemical comprises ZrR 1 R 2 R 3 R 4 , wherein:
R 1 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group;
R 2 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group;
R 3 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group; and
R 4 is chosen from any of an alkyl group, a hydride group, a hydroxyl group, an alkoxy group, an aryloxy group, an allyl group, a cyclopentadienyl group, an amino group, an amido group, an imido group, a nitrido group, a carbene group, a carbyne group, a halide group, a benzyl group, a phenyl group, or an oxo group.

19. The method of claim 11 , wherein the organometallic chemical comprises tetrakis(neopentyl)zirconium.

20. The method of claim 11 , wherein the organometallic moieties of the modified zeolite comprise tris(neopentyl)zirconium.

Assignees

• Saudi Arabian Oil Co
• Univ King Abdullah Sci & Tech

Inventors

• Hodgkins Robert Peter
• Koseoglu Omer Refa
• Basset Jean-Marie Maurice
• Huang Kuo-Wei
• Sedjerari Anissa Bendjeriou
• Gangwar Manoj K
• Murugesan Sathiyamoorthy

Classifications

• B01J2235/15

  X-ray diffraction · CPC title

• B01J2235/10

  Infrared [IR] · CPC title

• B01J2235/30

  Scanning electron microscopy; Transmission electron microscopy · CPC title

• B01J35/70

  characterised by their crystalline properties, e.g. semi-crystalline (catalysts comprising carbon B01J21/18; molecular sieves B01J29/00) · CPC title

• B01J2235/05

  Nuclear magnetic resonance [NMR] · CPC title