Start-up voltage overshoot reduction

Patent metadata

Field	Value
Publication number	US-11979088-B2
Application number	US-202117456283-A
Country	US
Kind code	B2
Filing date	Nov 23, 2021
Priority date	Dec 11, 2020
Publication date	May 7, 2024
Grant date	May 7, 2024

Abstract

A power conversion system comprises a power converter configured to convert an input voltage to an output voltage. The power converter comprises an inductor, at least one power switch coupled to the inductor, a feedback circuit, and a controller. The power converter is configured to generate a sensed output voltage based on the output voltage, provide a feedback signal based on a relationship of the sensed output voltage with a reference voltage, and adjust the reference voltage from a first value to a second value after the sensed output voltage has exceeded the first value. The controller is coupled to the at least one power switch and to the feedback circuit and configured to control the at least one power switch to generate the output voltage based on the feedback signal.

First claim

What is claimed is:

1. A power conversion system comprising:
a power converter configured to convert an input voltage to an output voltage, the power converter comprising:
an inductor;
at least one power switch coupled to the inductor;
a feedback circuit configured to:
generate a sensed output voltage based on the output voltage;
provide a feedback signal based on a relationship of the sensed output voltage with a reference voltage; and
adjust the reference voltage from a first value to a second value after the sensed output voltage has exceeded the first value; and

a controller coupled to the at least one power switch and to the feedback circuit and configured to control the at least one power switch to generate the output voltage based on the feedback signal.

2. The power conversion system of claim 1 , wherein the controller is further configured to:
control the at least one power switch based on a first control mode during a first portion of power switch control; and
control the at least one power switch based on a second control mode during a second portion of the power switch control.

3. The power conversion system of claim 2 , wherein the first control mode comprises an open-loop control mode; and
wherein the second control mode comprises a closed-loop control mode.

4. The power conversion system of claim 3 , wherein the controller is further configured to switch from the control of the at least one power switch based on the first control mode to the control of the at least one power switch based on the second control mode in response to indication by the feedback signal that the sensed output voltage has exceeded the reference voltage set to the first value.

5. The power conversion system of claim 4 , wherein the feedback circuit is configured to adjust the reference voltage from the first value to the second value after the controller has switched to the control of the at least one power switch based on the second control mode.

6. The power conversion system of claim 5 , wherein a maximum value of an overshoot of the output voltage produced in response to the control of the at least one power switch based on the first control mode and based on the reference voltage being set to the first value is less than a steady-state value of the output voltage produced in response to the control of the at least one power switch based on the second control mode and based on the reference voltage being set to the second value.

7. The power conversion system of claim 1 , wherein the second value is greater than the first value.

8. The power conversion system of claim 1 , wherein the feedback circuit is configured to set a setpoint reference to the first value; and
wherein the feedback circuit, in being configured to adjust the reference voltage from the first value to the second value, is configured to enable an additional voltage that, when summed with the setpoint reference, adjusts the reference voltage to the second value.

9. The power conversion system of claim 1 , wherein the feedback circuit is further configured to:
set a setpoint reference to the second value; and
set the reference voltage to the first value by enabling subtraction of a subtraction voltage from the setpoint reference.

10. The power conversion system of claim 9 , wherein the feedback circuit, in being configured to adjust the reference voltage from the first value to the second value, is configured to disable subtraction of the subtraction voltage from the setpoint reference.

11. The power conversion system of claim 10 , wherein the feedback circuit, in being configured to enable the subtraction of the subtraction voltage, is configured to control a subtraction switch into a conduction mode to cause current from the setpoint reference to flow through a voltage divider.

12. The power conversion system of claim 11 , wherein the voltage divider comprises a first resistor coupled to a second resistor via a common node; and
wherein the reference voltage is supplied by the common node.

13. The power conversion system of claim 12 , wherein the feedback circuit further comprises an operational amplifier comprising:
a non-inverting input coupled to the common node;
an inverting input coupled to the sensed output voltage; and
an output coupled to the controller and configured to provide the feedback signal to the controller.

14. The power conversion system of claim 1 , wherein the feedback circuit further comprises a voltage divider comprising a first resistor coupled to a second resistor via a common node; and
wherein the voltage divider is configured to generate the sensed output voltage at the common node.

15. A method of controlling output voltage overshoot in a power converter including an inductor, at least one power switch coupled to the inductor, a feedback circuit, and a controller coupled to the feedback circuit, the method comprising:
controlling the power converter to produce an output voltage based on a feedback signal;
generating a sensed output voltage based on the output voltage of the power converter;
providing the feedback signal from the feedback circuit to the controller based on a comparison of the sensed output voltage with a reference voltage; and
adjusting the reference voltage from a start-up voltage to a runtime voltage in response to a comparison of the sensed output voltage with a threshold voltage.

16. The method of claim 15 , wherein controlling the power converter comprises:
adjusting the output voltage based on a first control mode; and
in response to the sensed output voltage exceeding the reference voltage being set to the start-up voltage, adjusting the output voltage based on a second control mode.

17. The method of claim 16 , wherein adjusting the output voltage based on the second control mode comprises controlling the power converter to produce a runtime output voltage based on the reference voltage being set to the runtime voltage.

18. The method of claim 17 , further comprising holding a maximum value of an overshoot voltage produced prior to adjusting the reference voltage from the start-up voltage to the runtime voltage to a value below the runtime output voltage.

19. The method of claim 15 , wherein adjusting the reference voltage to the runtime voltage comprises adding an additional voltage to a setpoint voltage; and
wherein the setpoint voltage is equal to the start-up voltage.

20. The method of claim 15 , wherein adjusting the reference voltage to the runtime voltage comprises subtracting a subtraction voltage from a setpoint voltage; and
wherein the setpoint voltage is equal to the runtime voltage.

Assignees

• Advanced Energy Ind Inc

Inventors

• Corpuz Mark

Classifications

• H02M3/157 Primary

  with digital control · CPC title

• H02M1/0025

  Arrangements for modifying reference values, feedback values or error values in the control loop of a converter · CPC title

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02M3/01 Primary

  Resonant DC/DC converters · CPC title

• H02M3/33571

  Half-bridge at primary side of an isolation transformer · CPC title