Image forming apparatus

Patent metadata

Field	Value
Publication number	US-11977350-B2
Application number	US-202318331671-A
Country	US
Kind code	B2
Filing date	Jun 8, 2023
Priority date	Jun 16, 2022
Publication date	May 7, 2024
Grant date	May 7, 2024

Abstract

An image forming apparatus includes an image carrier, a cleaning unit, a development device, and a control unit. The development device includes a toner collection mechanism having a developer carrier and a filter. The control unit is capable of executing a scattered toner recovery mode at non-image forming time, in which the filter is vibrated, a potential difference is generated in the direction for the toner to move from the developer carrier to the image carrier, the developer carrier is rotated in a reverse direction to that at image forming time, and the image carrier is rotated in the same direction as that at the image forming time, so that scattered toner, which has dropped from the filter and adhered to the developer carrier, is recovered by the cleaning unit via the image carrier.

First claim

What is claimed is:

1. An image forming apparatus comprising:
an image carrier having an outer circumferential surface on which an electrostatic latent image is formed;
a charging unit that charges the outer circumferential surface of the image carrier;
a cleaning unit that cleans the outer circumferential surface of the image carrier;
a development device including a development container that stores developer containing toner to be supplied to the image carrier, a developer conveying member that is supported in a rotatable manner in a conveyance chamber of the development container, and stirs and conveys the developer so as to circulate the same, and a developer carrier that faces the image carrier and is supported in a rotatable manner by the development container so as to supply the toner in the conveyance chamber to the image carrier;
a voltage application unit that applies a development voltage to the developer carrier; and
a control unit that controls the image carrier, the charging unit, the cleaning unit, the development device, and the voltage application unit, wherein
the development device includes a toner collection mechanism having a duct that is connected to the conveyance chamber and allows air in the conveyance chamber to flow through, a filter that is disposed at a connecting part between the duct and the conveyance chamber above the developer carrier so as to collect the toner flowing into the duct from the conveyance chamber, an exhaust fan that makes the air in the conveyance chamber flow outside via the duct, and a vibration generating unit that vibrates the filter, and
the control unit is capable of executing a scattered toner recovery mode at non-image forming time, in which the vibration generating unit vibrates the filter, the charging unit and the voltage application unit are controlled to generate a potential difference in the direction for the toner to move from the developer carrier to the image carrier, the developer carrier is rotated in a reverse direction to that at image forming time, and the image carrier is rotated in the same direction as that at the image forming time, so that scattered toner, which has dropped from the filter and adhered to the outer circumferential surface of the developer carrier, is recovered by the cleaning unit via the image carrier.

2. The image forming apparatus according to claim 1 , wherein the control unit executes the scattered toner recovery mode every predetermined number of printed sheets.

3. The image forming apparatus according to claim 1 , wherein the developer is two-component developer containing magnetic carrier and toner.

4. The image forming apparatus according to claim 1 , wherein the image carrier has a photosensitive layer made of amorphous silicon photosensitive body on the outer circumferential surface.

5. The image forming apparatus according to claim 1 , wherein the filter includes:
a first filter that covers an air inlet, which opens over the entire length of the conveyance chamber in the longitudinal direction, so as to allow the inside of the conveyance chamber and the inside of the duct to communicate to each other, and
a second filter disposed on the downstream side of the first filter in an air flow direction in the duct, so as to cover an air flow cross section in the duct.

Assignees

• Kyocera Document Solutions Inc

Inventors

• Nakagawa Junichi
• Shimizu Tamotsu
• Yamazaki Hiroshi
• Tamaki Kenichi
• Watanabe Takuji

Classifications

• G03G21/206 Primary

  Conducting air through the machine, e.g. for cooling, filtering, removing gases like ozone · CPC title

• G03G15/0266

  Arrangements for controlling the amount of charge · CPC title

• G03G15/065

  Arrangements for controlling the potential of the developing electrode · CPC title

• G03G15/09

  using magnetic brush · CPC title

• G03G15/5008

  Driving control for rotary photosensitive medium, e.g. speed control, stop position control · CPC title