System for controlling blade clearances within a gas turbine engine

Patent metadata

Field	Value
Publication number	US-11976562-B2
Application number	US-202318297835-A
Country	US
Kind code	B2
Filing date	Apr 10, 2023
Priority date	Jan 6, 2021
Publication date	May 7, 2024
Grant date	May 7, 2024

Abstract

A system for controlling blade clearances within a gas turbine engine includes a rotor disk and a rotor blade coupled to the rotor disk. Additionally, the system includes an outer turbine component positioned outward of the rotor blade such that a clearance is defined between the rotor blade and the outer turbine component. Furthermore, the system includes a heat exchanger configured to receive a flow of cooling air bled from the gas turbine engine and transfer heat from the received flow of the cooling air to a flow of coolant to generate cooled cooling air. Moreover, the system includes a valve configured to control the flow of the coolant to the heat exchanger. In this respect, the cooled cooling air is supplied to at least one of the rotor disk or the rotor blade to adjust the clearance between the rotor blade and the outer turbine component.

First claim

What is claimed is:

1. A system for controlling blade tip clearances within a gas turbine engine, the gas turbine engine defining an axial centerline and a radial direction extending orthogonal to the axial centerline, the system comprising:
an inner rotor configured to rotate in a first direction;
an inner rotor blade coupled to the inner rotor;
an outer rotating drum configured to rotate in a second direction opposite of the first direction;
an outer rotor blade coupled to the outer rotating drum;
a heat exchanger configured to receive a first flow of cooling air bled from the gas turbine engine and transfer heat from the received flow of the cooling air to a flow of coolant to generate cooled cooling air;
a first air valve configured to direct a first portion of the cooled cooling air to the outer rotating drum and a second portion of the cooled cooling air to cool the inner rotor; and
a second air valve configured to direct a first portion of a second flow of the cooling air to the outer rotating drum and a second portion of the second flow of the cooling air to cool the inner rotor,
wherein the cooled cooling air is supplied to at least one of the outer rotating drum or the inner rotor to adjust a first clearance defined between the inner rotor blade and the outer rotating drum and a second clearance between the outer rotor blade and the inner rotor.

2. The system of claim 1 , further comprising: an angled nozzle configured to supply the cooling air or the cooled cooling air to the outer rotating drum or the inner rotor such that the cooling air or the cooled cooling air is directed in one of the first direction or the second direction relative to the outer rotating drum or the inner rotor.

3. The system of claim 1 , where the first portion of the cooled cooling air is introduced to the outer rotating drum through an angled nozzle such that a tangential component of a velocity of the first portion of the cooled cooling air is in the second direction.

4. The system of claim 1 , where the second portion of the cooled cooling air is introduced to the inner rotor through an angled nozzle such that a tangential component of a velocity of the second portion of the cooled cooling air is in the first direction.

5. The system of claim 1 , where the first portion of the cooling air is introduced to the outer rotating drum through an angled nozzle such that a tangential component of a velocity of the first portion of the cooling air is in the first direction.

6. The system of claim 1 , where the second portion of the cooling air is introduced to the inner rotor through an angled nozzle such that a tangential component of a velocity of the second portion of the cooling air is in the second direction.

7. The system of claim 1 , further comprising:
a combustor;
a compressor discharge casing at least partially surrounding the combustor, the compressor discharge casing defining a compressor discharge plenum configured to supply compressed air to the combustor,
wherein the first flow of the cooling air received by the heat exchanger is bled from the compressor discharge plenum.

8. The system of claim 7 , wherein the second flow of the cooling air is bled from the compressor discharge plenum.

9. The system of claim 8 , wherein the second flow of cooling air bypasses the heat exchanger.

10. The system of claim 1 , wherein the coolant comprises supercritical carbon dioxide.

11. A gas turbine engine defining an axial centerline and a radial direction extending orthogonal to the axial centerline, the gas turbine engine comprising:
a compressor section;
a combustor;
a turbine section comprising:
an inner rotor configured to rotate in a first direction;
an inner rotor blade coupled to the inner rotor;
an outer rotating drum configured to rotate in a second direction opposite of the first direction; and
an outer rotor blade coupled to the outer rotating drum;

a heat exchanger configured to receive a first flow of cooling air bled from the gas turbine engine and transfer heat from the received flow of the cooling air to a flow of coolant to generate cooled cooling air;
a first air valve configured to direct a first portion of the cooled cooling air to the outer rotating drum and a second portion of the cooled cooling air to cool the inner rotor; and
a second air valve configured to direct a first portion of a second flow of the cooling air to the outer rotating drum and a second portion of the second flow of the cooling air to cool the inner rotor,
wherein the cooled cooling air is supplied to at least one of the outer rotating drum or the inner rotor to adjust a first clearance defined between the inner rotor blade and the outer rotating drum and a second clearance between the outer rotor blade and the inner rotor.

12. The gas turbine engine of claim 11 , further comprising: an angled nozzle configured to supply the cooling air or the cooled cooling air to the outer rotating drum or the inner rotor such that the cooling air or the cooled cooling air is directed in one of the first direction or the second direction relative to the outer rotating drum or the inner rotor.

13. The gas turbine engine of claim 11 , where the first portion of the cooled cooling air is introduced to the outer rotating drum through an angled nozzle such that a tangential component of a velocity of the first portion of the cooled cooling air is in the second direction.

14. The gas turbine engine of claim 11 , where the second portion of the cooled cooling air is introduced to the inner rotor through an angled nozzle such that a tangential component of a velocity of the second portion of the cooled cooling air is in the first direction.

15. The gas turbine engine of claim 11 , where the first portion of the cooling air is introduced to the outer rotating drum through an angled nozzle such that a tangential component of a velocity of the first portion of the cooling air is in the first direction.

16. The gas turbine engine of claim 11 , where the second portion of the cooling air is introduced to the inner rotor through an angled nozzle such that a tangential component of a velocity of the second portion of the cooling air is in the second direction.

17. The gas turbine engine of claim 11 , further comprising:
a compressor discharge casing at least partially surrounding the combustor, the compressor discharge casing defining a compressor discharge plenum configured to supply compressed air to the combustor,
wherein the first flow of the cooling air received by the heat exchanger is bled from the compressor discharge plenum.

18. The gas turbine engine of claim 17 , wherein the second flow of the cooling air is bled from the compressor discharge plenum.

19. The gas turbine engine of claim 18 , wherein the second flow of cooling air bypasses the heat exchanger.

20. The gas turbine engine of claim 11 , wherein the coolant comprises supercritical carbon dioxide.

Assignees

• Gen Electric

Inventors

• Johnson Steven Douglas
• Montgomery Julius John
• Miller Brandon Wayne
• Proctor Robert
• Fintel Bradley W
• Rambo Jeffrey Douglas

Classifications

• F01D11/24 Primary

  by selectively cooling-heating stator or rotor components · CPC title

• F01D5/03

  Annular blade-carrying members having blades on the inner periphery of the annulus and extending inwardly radially, i.e. inverted rotors · CPC title

• F01D11/18 Primary

  using stator or rotor components with predetermined thermal response, e.g. selective insulation, thermal inertia, differential expansion · CPC title

• F02C6/08

  the gas being bled from the gas-turbine compressor · CPC title

• F02C7/185

  Cooling means for reducing the temperature of the cooling air or gas · CPC title