Trailer coupling assembly for a motor vehicle

Patent metadata

Field	Value
Publication number	US-11975577-B2
Application number	US-202117534736-A
Country	US
Kind code	B2
Filing date	Nov 24, 2021
Priority date	Nov 26, 2020
Publication date	May 7, 2024
Grant date	May 7, 2024

Abstract

A trailer coupling assembly for a motor vehicle according to an exemplary aspect of the present disclosure includes, among other things, a cross-beam extending in a transverse direction of the motor vehicle. The cross-beam is configured to connect to a trailer coupling. The assembly further includes a mount connected to a body of the motor vehicle and a connection assembly. The connection assembly includes a plate connecting the mount to the cross-beam. The plate is configured to absorb energy and deform in response to application of a threshold force. The design does not compromise trailer towing capability or package space and can be regarded as a hybrid approach between existing bumper beam and trailer tow designs.

First claim

The invention claimed is:

1. A trailer coupling assembly for a motor vehicle, comprising:
a cross-beam extending in a transverse direction of the motor vehicle, wherein the cross-beam is configured to connect to a trailer coupling;
a mount connected to a body of the motor vehicle;
a connection assembly, wherein the connection assembly includes a plate connecting the mount to the cross-beam, wherein the plate is configured to deform in response to application of a threshold force, wherein the plate has at least one notch in an edge thereof.

2. The trailer coupling assembly as recited in claim 1 , wherein:
the cross-beam includes a central section and two side sections on opposite sides of the central section, and
the central section is arranged further forward with respect to a longitudinal direction of the motor vehicle than the two side sections, and
one of the two side sections is connected to the plate.

3. The trailer coupling assembly as recited in claim 2 , wherein the central section is vertically above the two side sections.

4. The trailer coupling assembly as recited in claim 3 , wherein the central section and the side sections are connected by intermediate sections inclined at an angle of between 20° and 40° relative to the transverse direction of the motor vehicle.

5. The trailer coupling assembly as recited in claim 1 , wherein the plate includes at least one section angled at a non-zero angle to a longitudinal direction of the vehicle.

6. The trailer coupling assembly as recited in claim 5 , wherein the plate includes a plurality of sections angled relative to one another.

7. The trailer coupling assembly as recited in claim 5 , wherein:
the plate includes a first section adjacent the mount,
the plate includes a second section adjacent the first section,
the plate includes a third section adjacent the cross-beam,
at least one of the first, second, and third sections is inclined at a different angle relative to the longitudinal direction of the motor vehicle than at least one other of the first, second, and third sections.

8. The trailer coupling assembly as recited in claim 7 , wherein each of the first, second, and third sections has a different inclination relative to the longitudinal direction of the motor vehicle.

9. The trailer coupling assembly as recited in claim 8 , wherein each of the first, second, and third sections runs parallel to a vertical direction of the motor vehicle.

10. The trailer coupling assembly as recited in claim 1 , wherein the plate includes at least one through-opening.

11. The trailer coupling assembly as recited in claim 1 , wherein:
the plate is a first plate,
the trailer coupling assembly includes a second plate spaced-apart from the first plate,
the second plate connects the mount to the cross-beam, and
the second plate is configured to deform in response to application of the threshold force.

12. The trailer coupling assembly as recited in claim 11 , wherein, on sides opposite the mount, the first and second plates each include a recess configured to receive the cross-beam between vertically-offset claws.

13. The trailer coupling assembly as recited in claim 11 , wherein the first and second plates are substantial mirror images of one another about a plane between the first and second plates that extends parallel to the longitudinal direction of the motor vehicle.

14. The trailer coupling assembly as recited in claim 1 , wherein the threshold force is a predefined force above which the plate will deform plastically.

15. A motor vehicle, comprising:
a trailer coupling;
a cross-beam extending in a transverse direction of the motor vehicle, wherein the cross-beam is connected to the trailer coupling;
a mount connected to a body of the motor vehicle;
a connection assembly, wherein the connection assembly includes first and second plates connecting the mount to the cross-beam, wherein the first and second plates are configured to deform in response to application of a threshold force,
wherein the first and second plates include a first section adjacent the mount, a second section adjacent the first section, and a third section adjacent the cross-beam,
wherein each of the first, second, and third sections has a different inclination relative to a longitudinal direction of the motor vehicle,
wherein each of the first, second, and third sections runs parallel to a vertical direction of the motor vehicle,
wherein the first and second plates each have at least one notch in an edge thereof,
wherein the first and second plates each include at least one through-opening, and
wherein, on sides opposite the mount, each of the first and second plates include a recess configured to receive the cross-beam between vertically offset claws.

16. The motor vehicle as recited in claim 15 , wherein the first and second plates are substantial mirror images of one another about a plane between the first and second plates that extends parallel to the longitudinal direction of the motor vehicle.

17. A method, comprising:
deforming a plate in response to application of a threshold force, wherein the plate connects a cross-beam to a mount of a motor vehicle, wherein a trailer coupling is connected to the cross-beam,
wherein the cross-beam includes a central section and two side sections on opposite sides of the central section,
wherein the central section is arranged further forward with respect to a longitudinal direction of the motor vehicle than the two side sections,
wherein one of the two side sections is connected to the plate,
wherein the central section is vertically above the two side sections, and
wherein the central section and the side sections are connected by intermediate sections which run at an angle of between 20° and 40° relative to the transverse direction of the motor vehicle.

18. The method as recited in claim 17 , wherein:
the plate includes a first section adjacent the mount,
the plate includes a second section adjacent the first section,
the plate includes a third section adjacent the cross-beam, and
each of the first, second, and third sections has a different inclination relative to a longitudinal direction of the motor vehicle.

Assignees

• Ford Global Tech Llc

Inventors

• Kueppers Christoph
• Reske Ulrich

Classifications

• B60D1/485 Primary

  mounted by means of transversal members attached to the frame of a vehicle · CPC title

• B60D1/54 Primary

  collapsible or retractable when not in use, e.g. hide-away hitches · CPC title

• B60D1/14 Primary

  Draw-gear or towing devices characterised by their type · CPC title

• B60D1/145

  consisting of an elongated single bar or tube · CPC title

• B60D1/48

  characterised by the mounting · CPC title