Nacelle for a wind turbine

Patent metadata

Field	Value
Publication number	US-11971016-B2
Application number	US-202017772301-A
Country	US
Kind code	B2
Filing date	Nov 20, 2020
Priority date	Nov 22, 2019
Publication date	Apr 30, 2024
Grant date	Apr 30, 2024

Abstract

A wind turbine nacelle configured for mounting on a wind turbine tower and for supporting a rotor-supporting assembly, the nacelle comprising a main unit, and at least one auxiliary unit. The auxiliary unit accommodates a at least one component, e.g. a converter or transformer. To provide efficient transportation, lower costs and easier assembly, the operative component is suspended directly on the main unit.

First claim

The invention claimed is:

1. A wind turbine nacelle configured for mounting on a wind turbine tower and housing a rotor-supporting assembly supporting a rotor, the nacelle further housing a power conversion assembly, the nacelle comprising:
a main unit arranged to be connected to the wind turbine tower and housing the rotor-supporting assembly, and
at least one auxiliary unit housing an operative component forming part of the power conversion assembly,
wherein:
the main unit and the auxiliary unit are separate units configured to be connected by a unit fixation structure at an interface,
the operative component is suspended directly on the main unit, and
the main unit and the at least one auxiliary unit are arranged side by side in a direction transverse to a rotational axis defined by the rotor-supporting assembly.

2. The nacelle according to claim 1 , comprising a first suspension structure suspending the operative component directly on a main frame in the main unit, the main frame forming part of a load path from the rotor into the wind turbine tower.

3. The nacelle according to claim 1 , comprising a second suspension structure for suspension of the operative component on the at least one auxiliary unit.

4. The nacelle according to claim 3 , wherein the unit fixation structure is configured to fixate the at least one auxiliary unit to the main unit in an assembly position of the at least one auxiliary unit relative to the main unit, and wherein the first suspension structure is configured to take over suspension of the operative component from the second suspension structure upon movement of the at least one auxiliary unit to the assembly position.

5. The nacelle according to claim 2 , wherein the first suspension structure comprises at least one bracket connected to the operative components and to the main frame.

6. The nacelle according to claim 5 , wherein each bracket extends through a corresponding wall opening in an outer wall of at least one of the main unit and the auxiliary unit.

7. The nacelle according to claim 6 , wherein each wall opening has a size exceeding a cross-sectional dimension of the corresponding bracket to define a gap between an edge about the wall opening and the bracket.

8. The nacelle according to claim 2 , wherein the first suspension structure is configured for releasable suspension of the operative component to the main frame.

9. The nacelle according to claim 3 , wherein the second suspension structure is configured for releasable suspension of the operative component on the at least one auxiliary unit.

10. The nacelle according to claim 1 , wherein an interface between the main unit and the at least one auxiliary unit defines a gap allowing air to pass between a surface of the main unit and a facing surface of the at least one auxiliary unit.

11. The nacelle according to claim 10 , wherein the first suspension structure extends across the gap.

12. The nacelle according to claim 1 , wherein the operative component is an electrolysis cell stack, a transformer, or a converter.

13. The nacelle according to claim 1 , wherein the rotor drives a generator located outside the nacelle.

14. The nacelle according to claim 1 , wherein the nacelle further houses a generator driven by the rotor.

15. A method of assembling a wind turbine with the nacelle according to claim 1 , comprising:
receiving to a site of erection of the wind turbine, the main unit and the at least one auxiliary unit, the main unit including a main frame configured to form part of a load path from the rotor into the wind turbine tower, the at least one auxiliary unit including the operative component,
attaching the at least one auxiliary unit to the main unit, and
directly attaching the operative component in the at least one auxiliary unit to the main frame in the main unit.

16. The method according to claim 15 , further comprising:
supporting the operative component from the main frame via a first suspension structure, and
supporting the operative component from the auxiliary unit via a second suspension structure.

17. The method according to claim 15 , comprising transferring load from the second suspension structure to the first suspension structure while moving the auxiliary unit towards an assembly position wherein a unit fixation structure connects the auxiliary unit to the main unit.

18. The method according to claim 15 , wherein the main unit is attached to the wind turbine tower, and the method further comprises:
hoisting the at least one auxiliary unit to the main unit by use of a crane structure attached to the main unit, or
lowering the at least one auxiliary unit from the main unit by use of the crane structure attached to the main unit.

19. The method according to claim 18 , wherein hoisting the at least one auxiliary unit includes hoisting the at least one auxiliary unit only in a vertical plane by use of the crane structure.

20. A method of servicing a wind turbine with the nacelle according to claim 1 , comprising:
detaching the operative unit from the main unit while the operative unit is contained in the at least one auxiliary unit, and
lowering the at least one auxiliary unit to a ground for service of replacement at the ground.

21. A wind turbine nacelle configured for mounting on a wind turbine tower and housing a rotor-supporting assembly supporting a rotor, the nacelle further housing a power conversion assembly, the nacelle comprising:
a main unit configured to be connected to the wind turbine tower, wherein the main unit comprises at least one wall that defines an interior, and wherein the main unit includes a main frame and the rotor-supporting assembly in its interior, and wherein the main frame is configured to form part of a load path from the rotor into the wind turbine tower, and
at least one auxiliary unit separate from the main unit and configured to be connected to the main unit by a unit fixation structure at an interface, wherein the at least one auxiliary unit comprises at least one wall that defines an interior, and wherein the at least one auxiliary unit includes an operative component forming part of the power conversion assembly in its interior, and
a first suspension structure configured to extend from the interior of the main unit to the interior of the at least one auxiliary unit for suspending the operative component directly on a main frame in the main unit.

Assignees

• Vestas Wind Sys As

Inventors

• Baun Torben Ladegaard
• Neubauer Jesper Lykkegaard
• Catroga Renato

Classifications

• F03D1/188

  made of several pieces and assembled on-site (assembly of wind motors F03D13/10) · CPC title

• F05B2240/221

  with horizontal axis · CPC title

• F03D80/88 Primary

  of mechanical components · CPC title

• F03D13/10

  Assembly of wind motors; Arrangements for erecting wind motors · CPC title

• F03D13/122

  of auxiliary arrangements inside tower or nacelle, e.g. generators or transmission · CPC title