Modularized subsea compressor train and method of installation

Patent metadata

Field	Value
Publication number	US-11970924-B2
Application number	US-202117914348-A
Country	US
Kind code	B2
Filing date	Mar 25, 2021
Priority date	Mar 26, 2020
Publication date	Apr 30, 2024
Grant date	Apr 30, 2024

Abstract

A subsea system includes a first foundation structure supporting a first compressor train and having a connection interface for connecting to a second foundation structure supporting an additional compressor train. The first compressor train includes a first compressor having an inlet connectable via a fluid line to a well flow line. A compressed fluid line having a flow regulation device is connected to an outlet of the first compressor and to a common outlet for compressed fluid. A first connection line is connected to the compressed fluid line at a position upstream of the flow regulation device, and a third connection line is connected to the fluid line at a position upstream of the first compressor. Each of the first and third connection lines includes a flow regulating device and is configured to connect to the additional compressor train. A second connection line is connected to the compressed fluid line at a position downstream of the flow regulation device and is configured to connect to the additional compressor train to thereby connect the additional compressor train to the common outlet.

First claim

The invention claimed is:

1. A method of installing a subsea system comprising the steps of:
installing at least one first foundation structure on a seabed, wherein the first foundation structure comprises a connection interface configured to connect to a second foundation structure which is configured to at least partly support an additional compressor train on the seabed, and wherein the additional compressor train increases the subsea system capacity;
installing a first compressor train on the first foundation structure, the first compressor train comprising at least a first compressor;
connecting the first compressor train to at least one well flow line, the first compressor train comprising a fluid line connected to an inlet of the first compressor;
connecting a first compressed fluid line to an outlet of the first compressor and to a common outlet for the compressed fluid in the subsea system, wherein the first compressed fluid line comprises a flow regulation device;
connecting a first connection line to the first compressed fluid line at a position upstream of the flow regulating device and/or connecting a third connection line to the fluid line at a position upstream of the first compressor, wherein each of the first and third connection lines is configured to connect to the additional compressor train supported at least partly on the second foundation structure, and wherein each of the first and third connection lines comprises a corresponding flow regulation device; and
connecting a second connection line to the first compressed fluid line at a position downstream of the flow regulation device, wherein the second connection line is configured to connect to the additional compressor train positioned at least partly on the second foundation structure, the additional compressor train thereby being connectable to the common outlet, and wherein the second connection line comprises a flow regulation device.

2. The method according to claim 1 , further comprising the step of:
connecting a flow conditioning unit to the at least one well flow line upstream of the first compressor.

3. The method according to claim 1 , further comprising the step of:
connecting a first cooler upstream of the first compressor and/or connecting a second cooler downstream of the first compressor.

4. The method according to claim 1 , further comprising the step of:
starting up production using at least the first compressor train.

5. The method according to claim 4 , further comprising the step of:
determining a need for increased compression capacity.

6. The method according to claim 1 , further comprising the steps of:
installing the second foundation structure for supporting the additional compressor train on the seabed;
connecting the second foundation structure to the first foundation structure via the connection interface on the first foundation structure and a complementary connection interface on the second foundation structure, the first and second foundation structures thereby forming a common foundation structure;
installing the additional compressor train on the common foundation structure such that the additional compressor train is supported partly by the first and second foundation structures; and
connecting the additional compressor train to the first compressor train via the second connection line and at least one of the first and third connection lines to thereby connect the additional compressor train to the common outlet, wherein the additional compressor train comprises an additional compressor.

7. The method according to claim 6 , wherein the method further comprises moving or skidding components forming part of the subsea system into position relative each other on the common foundation structure.

8. The method according to claim 6 , further comprising:
connecting the connection interface and the complementary connection interface to form a pivot connection between the first and second foundation structures such that the second foundation structure can be pivoted relative the first foundation structure, wherein the pivot connection supports the second foundation structure when positioned on the seabed.

9. The method according to claim 1 , further comprising installing a second compressor train on the first foundation structure.

10. A subsea system comprising:
a first foundation structure configured to be installed on a seabed, the first foundation structure comprising a connection interface configured to connect to a second foundation structure which is configured to at least partly support an additional compressor train on the seabed, wherein the additional compressor train increases the subsea system capacity;
a first compressor train supported by the first foundation structure, the first compressor train comprising a first compressor with an inlet which is connectable via a fluid line to a well flow line;
a compressed fluid line connected to an outlet of the first compressor and to a common outlet for compressed fluid in the subsea system, wherein the compressed fluid line comprises a flow regulation device;
at least one of a first connection line connected to the compressed fluid line at a position upstream of the flow regulation device and a third connection line connected to the fluid line at a position upstream of the first compressor, wherein each of the first and third connection lines is configured to connect to the additional compressor train supported at least partly on the second foundation structure, and wherein each of the first and third connection lines comprises a corresponding flow regulation device; and
a second connection line connected to the compressed fluid line at a position downstream of the flow regulation device, wherein the second connection line is configured to connect to the additional compressor train supported at least partly on the second foundation structure, the additional compressor train thereby being connectable to the common outlet, and wherein the second connection line comprises a flow regulation device.

11. The subsea system according to claim 10 , wherein the first compressor train comprises a flow conditioning unit connected to the well flow line, and wherein the flow conditioning unit comprises at least a first outlet connectable to the inlet of the first compressor via the fluid line.

12. The subsea system according to claim 11 , wherein the flow conditioning unit is shared by the first compressor train and any additional compressor train(s).

13. The subsea system according to claim 10 , wherein the system comprises a first cooler positioned upstream of the first compressor and/or a second cooler positioned downstream of the first compressor.

14. The subsea system according to claim 10 , further comprising:
a second foundation structure configured to be installed on the seabed, the second foundation structure being connected to the first foundation structure via the connection interface and a complementary connection interface on the second foundation structure, the first and second foundation structures thereby forming a common foundation structure positioned on the seabed; and
an additional compressor train installed on the common foundation structure such that the additional compressor train is supported partly by the first and second foundation structures;
wherein the additional compressor train comprises an additional compressor, wherein the additional compressor comprises an inlet and an outlet, and wherein the inlet is connected to at least one of the first and third connection lines and the outlet is connected to a second compressed fluid line; and
wherein t

Assignees

• Fmc Kongsberg Subsea As

Inventors

• Tønnessen Leif Arne
• Hassel Jan Helge
• Sørsdal Mads

Classifications

• E21B43/01 Primary

  specially adapted for obtaining from underwater installations · CPC title

• F04D17/14

  with means for changing the flow-path through the stages, e.g. series-parallel, e.g. side-loads, (surge control F04D27/02) · CPC title

• F04D25/0686

  specially adapted for submerged use · CPC title

• F04D25/16

  Combinations of two or more pumps {; Producing two or more separate gas flows} · CPC title

• F04D29/628

  especially adapted for liquid pumps · CPC title