Bionic laminated thermal insulation material

Patent metadata

Field	Value
Publication number	US-11969986-B2
Application number	US-202117478119-A
Country	US
Kind code	B2
Filing date	Sep 17, 2021
Priority date	Sep 18, 2020
Publication date	Apr 30, 2024
Grant date	Apr 30, 2024

Abstract

The invention discloses a bionic laminated thermal insulation material, which imitates a multi-thin laminated and thin-layer micro-pore structure of Sequoia sempervirens bark with fire resistance, corrosion resistance and excellent thermal insulation performance. A low thermal conductivity microporous powder is used as main raw material, while reinforcing agent, plasticizer and porosity agent are added to form microporous thin-layer units, and each thin-layer unit is bonded and laminated to make a laminated thermal insulation material. The thermal conductivity of the finished products is as low as 0.02˜0.05 W/m·k, with good thermal insulation and mechanical properties, which can be used in a temperature range below 1000° C., with better thermal insulation and energy-saving effect and toughness than ordinary thermal insulation materials, significantly reducing the thickness of the insulation layer, and can be widely used in industrial furnaces, thermal engineering devices, insulation pipes and other fields.

First claim

What is claimed is:

1. A bionic laminated thermal insulation material comprising laminated multiple thin layers, with micropores in the thin layers, to form a structure having excellent refractory and thermal insulation properties as the bark of Sequoia sempervirens and having a low thermal conductivity and a small thickness of laminated thermal insulation material;
wherein the thermal insulation material is made from a low thermal conductivity microporous powder as main raw material, into which reinforcing agent, plasticizer and porosity agent are added to form microporous thin-layer units, and the thin-layer units are bonded and laminated by adhesive to form the laminated thermal insulation material;
wherein each laminate unit consists of the following weight percentages: 70-93 wt % of low thermal conductivity microporous powder, 5-20 wt % of reinforcing agent, 1-5 wt % of plasticizer, and 1-5 wt % of porosity agent;
wherein the low thermal conductivity microporous powder is a mixture of one or more of silica, alumina, titanium oxide and zirconium oxide in the form of micro-scaled or nano-scaled porous powder material;
wherein the reinforcing agent is a blend of one or more of alumina silicate, high alumina, mullite, alumina and zirconia inorganic fibers;
wherein the plasticiser is a mixture of one or both of PEG-400 and BBP;
wherein the porosity agent is a mixture of one or more of ammonium bicarbonate, silicon carbide, starch and toner;
wherein the adhesive is an inorganic high temperature binder mixed with one or both of silica sol and aluminum sol, or an organic non-toxic binder mixed with one or both of polyvinylpyrrolidone and polyvinyl butyral ester;
wherein the laminated thermal insulation material has a thickness of 40-50 mm and a thermal conductivity of 0.02-0.05 W/m·k; and each thin layer unit has a thickness of 2-3 mm; and
wherein the bionic laminated thermal insulation material is prepared by:
mixing the low thermal conductivity microporous powder, the reinforcing agent, the plasticizer and the porosity agent in the above weight percentages to form a slurry;
preparing thin-layer units from the slurry;
bonding the thin-layer units by the adhesive to form a laminated blank; and
drying the blank in a drying oven at 70-150° C. for 4-24 hours to obtain the bionic laminate insulation material.

Assignees

• Univ Zhengzhou

Inventors

• Ma Chengliang
• Li Xiang
• Ma Xiao
• Wang Shijie
• Xing Yiqiang
• Du Haoran
• Jin Qinguo
• Yuan Huiyu

Classifications

• B32B7/027 Primary

  Thermal properties · CPC title

• B32B7/12 Primary

  using interposed adhesives or interposed materials with bonding properties · CPC title

• B32B9/002 Primary

  comprising natural stone or artificial stone · CPC title

• B32B37/12

  characterised by using adhesives · CPC title

• B32B38/164

  Drying · CPC title