Additive manufacturing apparatus

Patent metadata

Field	Value
Publication number	US-11969940-B2
Application number	US-201916561361-A
Country	US
Kind code	B2
Filing date	Sep 5, 2019
Priority date	Sep 6, 2018
Publication date	Apr 30, 2024
Grant date	Apr 30, 2024

Abstract

An additive manufacturing apparatus includes a nozzle body discharging a powder and a carrier gas from an opening, a powder supply supplying the powder and the carrier gas to the nozzle body, a flow rate adjuster provided in a supply path of the powder supply to cause a part of a flow of the carrier gas containing the powder to flow into a branch flow path branching from the supply path to adjust a flow rate of the carrier gas containing the powder to be supplied to the nozzle body, and the branch flow path connected to the flow rate adjuster. The branch flow path is connected to a flow path leading to the nozzle body and has a separator for separating the powder and the carrier gas. The carrier gas separated from the powder by the separator is supplied to the nozzle body through the branch flow path.

First claim

What is claimed is:

1. An additive manufacturing apparatus, comprising:
a nozzle body provided in a predetermined machining area and configured to discharge a powder and a carrier gas from an opening;
a powder supply having: a powder storage storing the powder; a gas storage storing the carrier gas; and a supply path connected to the nozzle body and leading to the opening of the nozzle body, the powder supply being configured to supply the powder stored in the powder storage and the carrier gas stored in the gas storage through the supply path;
a flow rate adjuster provided in the supply path of the powder supply and configured to cause a part of a flow of the carrier gas containing the powder to flow into a branch flow path branching from the supply path to adjust a flow rate of the carrier gas containing the powder to be supplied to the nozzle body; and
an upstream side of the branch flow path connected to the flow rate adjuster,
a downstream side of the branch flow path being connected, without going through the gas storage, to a confluence point on the supply path leading from the flow rate adjuster to the opening of the nozzle body between the flow rate adjuster and the nozzle body,
the branch flow path having a separator provided therein for separating the powder and the carrier gas, and
the additive manufacturing apparatus being configured such that the carrier gas separated from the powder by the separator is supplied to the nozzle body through the branch flow path connected to the separator.

2. The additive manufacturing apparatus of claim 1 , comprising a powder recovery unit for recovering the powder separated by the separator.

3. The additive manufacturing apparatus of claim 1 , wherein the separator has a cyclone separation mechanism.

4. The additive manufacturing apparatus of claim 2 , wherein the separator has a cyclone separation mechanism.

5. The additive manufacturing apparatus of claim 1 , wherein the branch flow path is connected via a backflow preventing member to a flow path leading to the opening of the nozzle body.

6. The additive manufacturing apparatus of claim 2 , wherein the branch flow path is connected via a backflow preventing member to a flow path leading to the opening of the nozzle body.

7. The additive manufacturing apparatus of claim 3 , wherein the branch flow path is connected via a backflow preventing member to a flow path leading to the opening of the nozzle body.

8. The additive manufacturing apparatus of claim 4 , wherein the branch flow path is connected via a backflow preventing member to a flow path leading to the opening of the nozzle body.

9. The additive manufacturing apparatus of claim 1 , wherein a flow rate of the carrier gas that flows in an upstream side of the flow rate adjuster is substantially same with a flow rate of the carrier gas downstream of the confluence point.

10. An additive manufacturing apparatus, comprising:
a nozzle body provided in a predetermined machining area and configured to discharge a mixture fluid of a powder and a carrier gas from an opening;
a gas storage storing the carrier gas;
a powder storage storing the powder;
a supply path that the mixture fluid flows, an upstream side of the supply path is connected to the gas storage and the powder storage and a downstream side of the supply path is connected to the nozzle body;
a bypass that branches from a branching point of the supply path and merges to a confluence point that is arranged at downstream side of the branching point in the supply path, the bypass is configured that a part of mixed gas that is a mixture of the carrier gas and the powder flows into from the supply path;
a flow rate adjuster configured to adjust a flow rate of the mixed gas that flows into the bypass from the branching point of the supply path;
a separator positioned in the bypass to receive the mixed gas that flows into the bypass, wherein the separator separates the mixed gas into separated powder and separated carrier gas and discharges the separated carrier gas to the confluence point for discharge from the nozzle body with the mixture fluid.

Assignees

• Dmg Mori Co Ltd
• Advanced Res For Manufacturing Systems Llc

Inventors

• Soshi Masakazu

Classifications

• B29C64/209 Primary

  Heads; Nozzles · CPC title

• B22F10/25

  Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS] · CPC title

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F10/73

  of powder · CPC title

• B22F12/50

  Means for feeding of material, e.g. heads · CPC title