Anionic membranes incorporating functional additives

Patent metadata

Field	Value
Publication number	US-11969722-B2
Application number	US-202016913767-A
Country	US
Kind code	B2
Filing date	Jun 26, 2020
Priority date	Jun 26, 2019
Publication date	Apr 30, 2024
Grant date	Apr 30, 2024

Abstract

An ultra-thin anion exchange membrane incorporates functional additives to provide improved water management. Without the functional additives the ultra-thin membrane may have high cross-over and not be effective for many applications. A composite anion exchange membrane includes a porous scaffold support such as a porous polymer. The anion exchange polymer may be coupled to the porous scaffold, such as by being imbibed into the pores of the porous scaffold. The functional additives may contribute to increase water production, water retention, back-diffusion and reduce the gas crossover. A functional additive may include a reactive species, including a catalyst that reacts with oxygen or hydrogen, a plasticizer, a hygroscopic material and/or a radical scavenger.

First claim

What is claimed is:

1. An anion exchange membrane comprising:
a) an anion exchange polymer comprising:
i) polyphenylenes homopolymer backbones with side chain consisting of hydrophilic side chains with a CF 3 linkage to said backbone; and
ii) said hydrophilic side chains being linear hydrocarbon side chains having functional groups;
wherein the anion exchange polymer extends as a first surface layer on a first side and as a second surface layer on a second side, opposing said first side, of the anion exchange membrane;

b) a functional additive configured within the anion exchange membrane, between said first surface layer of said anion exchange polymer and said second surface layer of said anion exchange polymer, wherein the functional additive comprises a radical scavenger comprising polydopamine.

2. The anion exchange membrane of claim 1 , further comprising a porous scaffold.

3. The anion exchange membrane of claim 2 , wherein the porous scaffold comprises a porous polymer.

4. The anion exchange membrane of claim 3 , wherein the porous polymer is selected from the group consisting of: polyethylene, polypropylene, polyether-ether-ketone (PEEK), and poly(tetrafluoroethylene).

5. The anion exchange membrane of claim 1 , wherein the thickness of the anion exchange membrane is no more than 50 μm.

6. The anion exchange membrane of claim 1 , wherein the polyphenylenes backbones are aryl ether linkage free.

7. The anion exchange membrane of claim 1 , wherein the functional groups of the anion exchange polymer is selected from the group of consisting of: quaternary ammonium, tertiary diamines, phosphonium, benz(imidazolium), sulphonium, guanidinium, metal cations, and pyridinium.

8. The anion exchange membrane of claim 1 , wherein the functional additive further comprises reactive species selected from the group consisting of: carbon nanotubes, graphene, carbon black, sulfated zirconia and any combination of them.

9. The anion exchange membrane of claim 1 , wherein the functional additive further comprises a catalyst.

10. The anion exchange membrane of claim 9 , wherein the catalyst comprises platinum or a platinum group metal.

11. The anion exchange membrane of claim 9 , wherein the catalyst is configured in the anion exchange polymer.

12. The anion exchange membrane of claim 9 , wherein the catalyst is coupled to the porous scaffold.

13. The anion exchange membrane of claim 1 , wherein the functional additive further comprises a plasticizer in the anion exchange polymer.

14. The anion exchange membrane of claim 13 , wherein the plasticizer is selected from the group consisting of: 1-Butyl-3-methylimidazolium hexafluorophosphate (BMIMPF6), 1-Hexyl-3-methylimidazolium bis(trifluoromethanesulfonyl) imide (MC6), glycerol, and Nylon 6,6.

15. The anion exchange membrane of claim 1 , wherein the functional additive further comprises a hygroscopic material.

16. The anion exchange membrane of claim 15 , wherein the hygroscopic material is selected from the group consisting of: Aluminium oxide (Al2O3), Heteropolyacid (HPA)-based inorganic filler, IL-functionalised carbon materials, Carbon black, Multiwallcarbon nanotubes, Reduced Graphene Oxide, Phosphoric acid-modified silica, Imidazole-modified silica, Phosphate-modified titanium zirconium oxide, and Zeolitic imidazolate framework-8 (ZIF-8).

17. The anion exchange membrane of claim 1 , wherein the hygroscopic material is configured in the anion exchange polymer.

18. The anion exchange membrane of claim 1 , wherein the radical scavenger further comprises cerium oxide.

19. The anion exchange membrane of claim 1 , wherein the radical scavenger is configured in the anion exchange polymer.

20. The anion exchange membrane of claim 1 , wherein the radical scavenger further comprises manganese oxide.

21. The anion exchange membrane of claim 1 , further comprising a porous scaffold and wherein at least a portion of the polydopamine configured within the anion exchange membrane is coupled to said porous scaffold.

Assignees

• Xergy Inc
• Ffi Ionix Ip Inc

Inventors

• Bahar Bamdad
• Gu Taoli

Classifications

• B01D71/5223

  Polyphenylene oxide, phenyl ether polymers or polyphenylethers · CPC title

• B01D71/281

  Polystyrene · CPC title

• B01D69/107

  Organic support material · CPC title

• B01D71/5221

  Polyaryletherketone · CPC title

• B01D69/12

  Composite membranes; Ultra-thin membranes · CPC title