Refrigerant leak sensor with extended life

Patent metadata

Field	Value
Publication number	US-11965663-B2
Application number	US-202117306337-A
Country	US
Kind code	B2
Filing date	May 3, 2021
Priority date	May 3, 2021
Publication date	Apr 23, 2024
Grant date	Apr 23, 2024

Abstract

A refrigerant leak sensor includes: a first refrigerant sensor element configured to, when powered: measure a first amount of the refrigerant present in air; and generate a first output based on the first amount; a second refrigerant sensor element configured to, when powered: measure a second amount of the refrigerant present in air; and generate a second output based on the second amount; a first selection module configured to: during a first period, apply power the first refrigerant sensor element and not apply power to the second refrigerant sensor element; and during a second period after the first period, apply power to the second refrigerant sensor element and not apply power to the first refrigerant sensor element.

First claim

What is claimed is:

1. A refrigerant leak sensor, comprising:
a first refrigerant sensor element configured to, when powered:
measure a first amount of the refrigerant present in air; and
generate a first output based on the first amount;

a second refrigerant sensor element configured to, when powered:
measure a second amount of the refrigerant present in air; and
generate a second output based on the second amount;

a first selection module configured to:
during a first period, apply power the first refrigerant sensor element and not apply power to the second refrigerant sensor element; and
during a second period after the first period, apply power to the second refrigerant sensor element and not apply power to the first refrigerant sensor element; and

a second selection module configured to:
during the first period, connect the first output of the first refrigerant sensor element to a third output and not connect the second output of the second refrigerant sensor element to the third output; and
during the second period, connect the second output of the second refrigerant sensor element to the third output and not connect the first output of the first refrigerant sensor element to the third output.

2. A refrigerant leak system comprising:
the refrigerant leak sensor of claim 1 ; and
a leak module configured to indicate whether a refrigerant leak is present based on the third output.

3. The refrigerant leak sensor of claim 1 wherein the second refrigerant sensor element is covered with an air impermeable film prior to being powered.

4. The refrigerant leak sensor of claim 3 further comprising an opener configured to open at least a portion of the film covering an opening of the second refrigerant sensor element.

5. The refrigerant leak sensor of claim 4 wherein the opener is a heat source.

6. The refrigerant leak sensor of claim 5 wherein the heat source generates heat and ruptures the film when power is applied to the second refrigerant sensor element.

7. The refrigerant leak sensor of claim 4 wherein the opener is a light source.

8. The refrigerant leak sensor of claim 7 wherein the light source is configured to output light onto the film and rupture the film when power is applied to the second refrigerant sensor element.

9. The refrigerant leak sensor of claim 8 wherein the light source is configured to output one of infrared (IR) and ultraviolet (UV) light onto the film.

10. The refrigerant leak sensor of claim 3 wherein the film includes one of a polyvinyl chloride film, a low density polyethylene film, an ethylene vinyl acetate copolymer film, a polyactic acid film, a polyhydroxyburyrate film, and a poly(3-hydroxybutyrate-co-3-hydroxyvalerate) film.

11. The refrigerant leak sensor of claim 3 wherein a thickness of the film is less than or equal to 30 micrometers.

12. The refrigerant leak sensor of claim 1 further comprising a third refrigerant sensor element configured to, when powered:
measure a third amount of the refrigerant present in air; and
generate a fourth output based on the third amount,
wherein the first selection module is further configured to, during a third period after the second period, apply power to the third refrigerant sensor element and not apply power to the first and second refrigerant sensor elements, and
wherein the second selection module is configured to, during the third period, connect the fourth output of the third refrigerant sensor element to the third output and not connect the first and second outputs of the first and second refrigerant sensor elements to the third output.

13. The refrigerant leak sensor of claim 1 wherein the refrigerant leak sensor is located within a duct of a heating ventilation and air conditioning (HVAC) system of a building.

14. The refrigerant leak sensor of claim 1 wherein the refrigerant is classified as at least mildly flammable.

15. The refrigerant leak sensor of claim 1 wherein the first and second refrigerant sensor elements are one of:
non-dispersive infrared (NDIR) refrigerant sensors;
optical refrigerant sensors;
thermal conductivity refrigerant sensors;
quartz crystal microbalance (QCM) refrigerant sensors;
electrochemical refrigerant sensors;
catalytic bead refrigerant sensors; and
metal oxide refrigerant sensors.

16. A refrigerant leak system, comprising:
the refrigerant leak sensor of claim 1 ;
an end of life module configured to indicate when an end of life event of the first refrigerant sensor element has occurred; and
a selection control module configured to end the first period and begin the second period in response to the indication that the end of life event of the first refrigerant sensor element has occurred.

17. The refrigerant leak system of claim 16 wherein the end of life module is configured to indicate that the end of life event of the first refrigerant sensor element has occurred when the first refrigerant sensor element has been powered for a predetermined period.

18. The refrigerant leak system of claim 16 wherein the end of life module is configured to indicate that the end of life event of the first refrigerant sensor element has occurred when a change in the first output over time is greater than a predetermined period.

19. The refrigerant leak system of claim 16 wherein the end of life module is configured to indicate that the end of life event of the first refrigerant sensor element has occurred when a change in the first output in response to a change in an operating parameter is less than a predetermined period.

20. A method of sensing refrigerant leaks, comprising:
by a first refrigerant sensor element, when powered:
measuring a first amount of the refrigerant present in air; and
generating a first output based on the first amount;

by a second refrigerant sensor element, when powered:
measuring a second amount of the refrigerant present in air; and
generating a second output based on the second amount;

during a first period, applying power the first refrigerant sensor element and not applying power to the second refrigerant sensor element;
during a second period after the first period, applying power to the second refrigerant sensor element and not applying power to the first refrigerant sensor element;
during the first period, connecting the first output of the first refrigerant sensor element to a third output and not connecting the second output of the second refrigerant sensor element to the third output; and
during the second period, connecting the second output of the second refrigerant sensor element to the third output and not connecting the first output of the first refrigerant sensor element to the third output.

Assignees

• Copeland Lp

Inventors

• Alfano David A

Classifications

• G01M3/188

  for radiators · CPC title

• G01M3/183

  for pipe joints or seals · CPC title

• G01M3/182

  for tubes · CPC title

• F24F11/36 Primary

  to leakage of heat-exchange fluid · CPC title

• F24F11/49

  ensuring correct operation, e.g. by trial operation or configuration checks · CPC title