Soft actuators with twisted coiled polymer actuators

Patent metadata

Field	Value
Publication number	US-11965491-B2
Application number	US-202217941079-A
Country	US
Kind code	B2
Filing date	Sep 9, 2022
Priority date	Sep 9, 2022
Publication date	Apr 23, 2024
Grant date	Apr 23, 2024

Abstract

A soft actuator includes an origami structure with an inflatable hollow body formed from at least one of Dyneema fabric or Kevlar fabric, and a plurality of TCPAs formed from at least one of polyethylene terephthalate, spandex, and nylon. The soft actuator also includes a plurality of heating wires disposed on the plurality of TCPAs and a controller configured to selectively heat the plurality of heating wires such that the plurality of TCPAs are selectively actuated by being heated by the plurality of heating wires.

First claim

What is claimed is:

1. A soft actuator, comprising:
an origami structure comprising a woven fabric forming a hollow body with a plurality of protruding vertices between a plurality of folds, wherein inflation of the hollow body creates an inflated origami structure; and
a twisted coiled polymer actuator (TCPA) attached directly to the woven fabric and disposed on one or more of the plurality of protruding vertices of the origami structure such that actuation of the TCPA manipulates the inflated origami structure.

2. The soft actuator of claim 1 , wherein the woven fabric comprises at least one of Dyneema fabric or Kevlar fabric.

3. The soft actuator of claim 1 , wherein a holding force of the hollow body is adjustable as a function of an internal pressure within the hollow body.

4. The soft actuator of claim 1 , wherein the TCPA is actuated via a change in temperature.

5. The soft actuator of claim 1 , wherein the TCPA is actuated via Joule heating.

6. The soft actuator of claim 1 further comprising a heating wire configured to heat the TCPA.

7. The soft actuator of claim 1 further comprising a coating configured to heat the TCPA.

8. The soft actuator of claim 1 , wherein the TCPA is formed from one of nylon, spandex, polyester, polyethylene, and polyethylene terephthalate.

9. The soft actuator of claim 1 , wherein the TCPA is a plurality of TCPAs disposed on two or more of the plurality of protruding vertices of the origami structure.

10. The soft actuator of claim 9 further comprising a controller configured to selectively actuate the plurality of TCPAs.

11. The soft actuator of claim 10 , wherein the actuation of at least one of the plurality of TCPAs occurs prior to the inflation of the hollow body.

12. The soft actuator of claim 10 , wherein the inflation of the hollow body occurs prior to the actuation of at least one of the plurality of TCPAs.

13. The soft actuator of claim 10 , wherein the inflation of the hollow body and the actuation of at least one of the plurality of TCPAs occur simultaneously.

14. A soft actuator, comprising:
an origami structure comprising a hollow body with a plurality of protruding vertices between a plurality of folds, the hollow body being formed from a woven fabric selected from Dyneema fabric or Kevlar fabric; and
a twisted coiled polymer actuator (TCPA) attached directly to the woven fabric and disposed on one or more of the protruding vertices between the plurality of folds of the origami structure, wherein inflation of the hollow body creates an inflated origami structure and actuation of the TCPA via a change in temperature manipulates inflation of the origami structure.

15. The soft actuator of claim 14 , wherein the TCPA is formed from at least one of nylon, spandex, polyester, polyethylene, and polyethylene terephthalate.

16. The soft actuator of claim 14 further comprising a plurality of TCPAs and a controller configured to selectively actuate the plurality of TCPAs.

17. A soft actuator, comprising:
an origami structure comprising a woven fabric forming an inflatable hollow body with a plurality of protruding vertices between a plurality of folds, the inflatable hollow body being formed from at least one of Dyneema fabric or Kevlar fabric;
a plurality of twisted coiled polymer actuators (TCPAs) formed from at least one of polyethylene terephthalate, spandex, and nylon, the plurality of TCPAs attached directly to the woven fabric and at least one of the plurality of TCPAs being disposed on one or more of the plurality of protruding vertices of the origami structure;
a plurality of heating wires disposed on the plurality of TCPAs; and
a controller configured to selectively heat the plurality of heating wires such that the plurality of TCPAs are selectively actuated by being heated by the plurality of heating wires.

18. The soft actuator of claim 17 further comprising a coating configured to heat the plurality of TCPAs.

19. The soft actuator of claim 17 , wherein a holding force of the inflatable hollow body is adjustable as a function of an internal pressure within the inflatable hollow body.

20. The soft actuator of claim 17 , wherein inflation of the inflatable hollow body and actuation of at least one of the plurality of TCPAs occur simultaneously.

Assignees

• Toyota Eng & Mfg North America
• Toyota Motor Co Ltd

Inventors

• Song Yuyang
• Shimokawa Shinnosuke
• Prokhorov Danil V
• Gandhi Umesh N

Classifications

• B25J9/1095

  chemically actuated · CPC title

• B25J9/142

  comprising inflatable bodies · CPC title

• B25J18/06

  flexible · CPC title

• F03G7/0612 Primary

  using polymers · CPC title

• B25J9/1075

  with muscles or tendons · CPC title