Vehicle control with individual engine cylinder enablement for air-fuel ratio imbalance monitoring and detection

Patent metadata

Field	Value
Publication number	US-11965472-B1
Application number	US-202218078462-A
Country	US
Kind code	B1
Filing date	Dec 9, 2022
Priority date	Dec 9, 2022
Publication date	Apr 23, 2024
Grant date	Apr 23, 2024

Abstract

A vehicle includes an internal combustion engine having a plurality of cylinders, a sensor configured to generate a sensor signal correlated with an air-fuel ratio of first and second cylinders of the plurality of cylinders, and a controller in communication with the sensor and programmed to monitor the air-fuel ratio of the first cylinder in response to an indication that air-fuel ratio measurements of the first cylinder satisfy predetermined criteria for current engine operating conditions while air-fuel ratio measurements of the second cylinder do not satisfy the predetermined criteria for the current engine operating conditions.

First claim

What is claimed is:

1. A vehicle comprising:
an internal combustion engine having a plurality of cylinders;
a sensor configured to generate a sensor signal correlated with an air-fuel ratio of first and second cylinders of the plurality of cylinders; and
a controller in communication with the sensor and programmed to monitor the air-fuel ratio of the first cylinder in response to an indication that air-fuel ratio measurements of the first cylinder satisfy predetermined criteria for current engine operating conditions while air-fuel ratio measurements of the second cylinder do not satisfy the predetermined criteria for the current engine operating conditions, wherein the predetermined criteria correspond to a rate of false-positives being less than a first threshold and a rate of false-negatives being less than a second threshold.

2. The vehicle of claim 1 wherein the controller is further programmed to retrieve the indication from a lookup table identifying which of the plurality of cylinders satisfy the predetermined criteria for the current engine operating conditions.

3. The vehicle of claim 2 wherein the current engine operating conditions correspond to one of a plurality of predetermined engine speed-load regions, each of the plurality of cylinders associated with at least one of the speed-load regions where air-fuel ratio measurements satisfy the predetermined criteria.

4. The vehicle of claim 3 wherein at least one of the engine speed-load regions includes the indication that air-fuel ratio measurements satisfy the predetermined criteria for a subset of the plurality of cylinders, the subset including less than all of the plurality of cylinders.

5. The vehicle of claim 1 wherein the controller is further programmed to:
repeatedly monitor the air-fuel ratio for cylinders indicated as satisfying the predetermined criteria for the current operating conditions as engine operating conditions vary until obtaining a predetermined number of air-fuel ratio measurements for each of the plurality of cylinders.

6. The vehicle of claim 5 wherein the controller is further programmed to generate a diagnostic code in response to an air-fuel ratio imbalance exceeding a corresponding threshold after obtaining the predetermined number of air-fuel ratio measurements for each of the plurality of cylinders.

7. The vehicle of claim 1 wherein the sensor comprises a universal exhaust gas oxygen (UEGO) sensor.

8. The vehicle of claim 7 wherein the air-fuel ratio measurements are computed by the controller based on a measure of variation of signals from the UEGO sensor within an engine cycle.

9. The vehicle of claim 1 wherein the current engine operating conditions are specified by a current engine speed and current engine load.

10. A vehicle, comprising:
an internal combustion engine including a plurality of cylinders with at least a first and second cylinder of the plurality of cylinders associated with a sensor configured to provide a signal used in determining air-fuel ratio of the first and second cylinders; and
a vehicle controller programmed to:
monitor air-fuel ratio of cylinders previously identified as having air-fuel ratio determinations that satisfy predetermined criteria for current engine operating conditions, the previously identified cylinders including only one of the first and second cylinders for at least one engine operating condition;
repeat the monitoring of the air-fuel ratio as engine operating conditions change until each of the plurality of cylinders has a predetermined number of air-fuel ratio determinations; and
generate a diagnostic signal in response to an air-fuel ratio variation among the plurality of cylinders exceeding an associated threshold, wherein the associated threshold corresponds to at least one of: a rate of false-positives, and a rate of false-negatives.

11. The vehicle of claim 10 wherein the controller is further programmed to access a lookup table to identify cylinders previously identified as having air-fuel ratio determinations that satisfy predetermined criteria for the current engine operating conditions, the lookup table indexed by an engine speed-load region corresponding to the current engine operating conditions.

12. The vehicle of claim 10 wherein the sensor comprises a universal exhaust gas oxygen (UEGO) sensor and wherein monitoring the air-fuel ratio comprises computing a metric based on a measure of fluctuation of signals from the sensor within an engine cycle.

13. The vehicle of claim 10 wherein the predetermined criteria corresponds to a rate of false-positives and false-negatives for generating the diagnostic signal.

14. The vehicle of claim 10 wherein the controller is further programmed to calculate an average air-fuel ratio variation among the plurality of cylinders, wherein generating the diagnostic signal is in response to the average air-fuel ratio variation exceeding the associated threshold.

15. A vehicle, comprising:
a multi-cylinder internal combustion engine having a sensor associated with a group of cylinders; and
a vehicle controller programmed to:
select a subset of cylinders containing less than all of the group of cylinders for air-fuel ratio monitoring, the subset including cylinders previously identified as having reliable air-fuel ratio determinations based on signals from the sensor for a current engine speed-load operating region;
repeat the selecting of subsets of cylinders for different engine speed-load operating regions until all of the cylinders of the engine have a predetermined number of air-fuel ratio determinations;
generate an air-fuel ratio imbalance signal in response to a difference among the air-fuel ratio determinations for different cylinders exceeding a corresponding threshold; and
control air-fuel ratio of at least one of the group of cylinders responsive to the air-fuel ratio imbalance signal.

16. The vehicle of claim 15 wherein selecting the subset of cylinders comprises retrieving a list of cylinders from a previously stored lookup table accessed by the current engine speed-load operating region.

17. The vehicle of claim 16 wherein the controller is further programmed to identify cylinders as having reliable air-fuel ratio determinations by measuring air-fuel ratio of each cylinder using a second sensor for each of a plurality of engine speed-load regions for a representative test engine having a same number of cylinders as the multi-cylinder internal combustion engine.

18. The vehicle of claim 17 wherein the controller is programmed to identify cylinders as having reliable air-fuel ratio determinations by excluding cylinders having a false-positive rate above a corresponding threshold, the false-positive rate associated with determining an air-fuel ratio imbalance above a corresponding threshold.

19. The vehicle of claim 17 wherein the controller is programmed to identify cylinders as having reliable air-fuel ratio determinations by excluding cylinders having a false-negative rate above a corresponding threshold, the false-negative rate associated with detecting an air-fuel ratio imbalance based on signals from the second sensor but not the sensor associated with the group of cylinders.

Assignees

• Ford Global Tech Llc

Inventors

• Kiwan Rani
• Rejeti Sitaram
• Krach Adam Joseph
• Bagnasco Andrew
• Smithberger Patrick Edward

Classifications

• F02D41/1454 Primary

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title

• F02D41/008

  Controlling each cylinder individually · CPC title

• F02D41/22

  Safety or indicating devices for abnormal conditions {(in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809)} · CPC title

• F02D41/0085

  Balancing of cylinder outputs, e.g. speed, torque or air-fuel ratio · CPC title

• F02D41/1443 Primary

  with one sensor per cylinder or group of cylinders · CPC title