Apparatus and method for filling solution bags for dialysis

Patent metadata

Field	Value
Publication number	US-11964085-B2
Application number	US-201916971414-A
Country	US
Kind code	B2
Filing date	Feb 14, 2019
Priority date	Feb 21, 2018
Publication date	Apr 23, 2024
Grant date	Apr 23, 2024

Abstract

The present invention relates to an apparatus and to a method for filling a solution bag for dialysis with a liquid, wherein the apparatus comprises a needle for introduction into a filling line or filling opening of the bag, wherein the needle is a double wall needle having a preferably thermally conductive outer wall and having an inner wall, with a thermal insulation being present between the outer wall and the inner wall; and with a heating element being provided that is configured to heat the outer side of the outer wall to a temperature above the temperature of the inner side of the inner wall.

First claim

The invention claimed is:

1. An apparatus for filling a solution bag for dialysis with a medical liquid, wherein the apparatus comprises a needle for introduction into a filling line or filling opening of the bag,
characterized in that
the needle is a double wall needle having a thermally conductive outer wall and having an inner wall, with a thermal insulation being present between the outer wall and the inner wall; and with a heating element being provided that is configured to heat the outer side of the outer wall to a temperature above the temperature of the inner side of the inner wall, characterized in that the filling line or filling opening consists of a material that can be sealed in a liquid-tight manner by the effect of heat provided by the heated needle.

2. An apparatus in accordance with claim 1 , characterized in that the outer all of the needle consists of metal; and/or in that the thermal insulation is a vacuum insulation or an air cushion or gas cushion; and/or in that a heating element is arranged at the outer wall of the needle, at a distance from the needle tip.

3. An apparatus in accordance with claim 1 , characterized in that the heating device is an electric heating device.

4. An apparatus in accordance with claim 1 , characterized in that the apparatus comprises clamping jaws that are configured to compress the filling line or filling opening of the bag after its filling.

5. An apparatus in accordance with claim 1 , characterized in that the apparatus has a filling station that comprises the needle.

6. An apparatus in accordance with claim 1 , characterized in that the apparatus has a plurality of identically constructed filling stations having needles, with provision being made that the filling stations are arranged on a carousel rotation station.

7. A method for filling a solution bag for dialysis with a liquid using an apparatus in accordance with claim 1 ,
characterized in that
the needle is introduced into a filling line or filling opening of the solution bag, outputs liquid into the solution bag, and is then withdrawn from the filling line or filling opening again, with the temperature of the outer side of the outer wall of the needle being above the temperature of the inner side of the inner wall of the needle that is in contact with the liquid that flows into the solution bag.

8. A method in accordance with claim 7 , characterized in that the method of filling is repeated multiple times using the same needle to fill a plurality of solution bags.

9. A method in accordance with claim 7 , characterized in that the outer wall of the needle is heated before and/or during the introduction of the needle into the filling line or filling opening, to a temperature of more than 80° C.

10. A method in accordance with claim 7 , characterized in that the outer wall of the needle is heated before or while the needle is introduced in the filling line or filling opening such that the inner surface of the filling line or filling opening is melted by the heat development of the needle; and in that the filling line or filling opening is compressed after the withdrawal of the needle to seal the filling line or filling opening in a liquid-tight manner by connecting its melted inner surfaces.

11. A method in accordance with claim 9 , characterized in that the outer needle wall is heated inductively or by throughflow of electric current.

12. A method in accordance with claim 7 , characterized in that a plurality of filling stations of the same construction of the apparatus are used simultaneously, with the same method steps being carried out with a time offset or at the same time at different filling stations.

Assignees

• Fresenius Medical Care Deutschland Gmbh

Inventors

• Wabel Peter
• Breuninger Marcus
• Berlich Robert
• Staude Birgit
• Rau Matthias
• Cerman Zdenek

Classifications

• A61M1/1668 Primary

  Details of containers · CPC title

• A61M1/1686

  by heat · CPC title

• B65B3/003 Primary

  Filling medical containers such as ampoules, vials, syringes or the like · CPC title

• A61M2209/045

  for filling, e.g. for filling reservoirs · CPC title

• A61M2207/00

  Methods of manufacture, assembly or production · CPC title