Battery pack

Patent metadata

Field	Value
Publication number	US-11962040-B2
Application number	US-202117565792-A
Country	US
Kind code	B2
Filing date	Dec 30, 2021
Priority date	Dec 30, 2020
Publication date	Apr 16, 2024
Grant date	Apr 16, 2024

Abstract

A battery pack includes a first cell, a second cell, and a third cell arranged along a first axis, the first cell including first tabs extending toward the second cell, the second cell including second tabs extending toward the first cell, and the third cell including third tabs extending toward the second cell, a first circuit body between the first cell and the second cell, a second circuit body between the second cell and the third cell, and a third circuit body connecting the first circuit body and the second circuit body, wherein at least one of the first through third circuit bodies includes a rigid circuit board, and at least another one of the first through third circuit bodies includes a flexible circuit board.

First claim

What is claimed is:

1. A battery pack, comprising:
a first cell, a second cell, and a third cell arranged along a first axis, the second cell being between the first cell and the third cell along the first axis, the first cell including first tabs extending toward the second cell, the second cell including second tabs extending toward the first cell, and the third cell including third tabs extending toward the second cell;
a first circuit body between the first cell and the second cell;
a second circuit body between the second cell and the third cell; and
a third circuit body connecting the first circuit body and the second circuit body, the third circuit body extending across end portions of the first and second circuit bodies and opposite ends of the third circuit body being electrically connected to the end portions of the first and second circuit bodies, such that the first through third circuit bodies are arranged in an approximate Π(pi) shape, as viewed in a top view, to surround three side surfaces of the second cell,
wherein the third circuit body extends in a band shape along the first axis and the first and second circuit bodies extend in a band shape along a second axis, the second axis intersecting the first axis,
wherein the third circuit body includes at least one flexible circuit board, and wherein at least one of the first circuit body and the second circuit body includes at least one rigid circuit board.

2. The battery pack as claimed in claim 1 , wherein:
each of the first through third circuit bodies extends along only one of the first axis and the second axis, and
a circuit assembly including the first through third circuit bodies extends in a bent shape along both the first axis and the second axis.

3. The battery pack as claimed in claim 1 , wherein the first through third circuit bodies include discrete bases from each other, the first through third circuit bodies being connected to each other via a circuit connector.

4. The battery pack as claimed in claim 1 , wherein the first through third tabs extend along the first axis, such that the first cell and the second cell have opposite orientations, and the second cell and the third cell have a same orientation.

5. The battery pack as claimed in claim 1 , wherein:
the first circuit body is electrically connected to the first tabs and the second tabs that face each other along the first axis, and
the second circuit body is electrically connected only to the third tabs among the second and third tabs, the second and third tabs extending in a direction along the first axis.

6. The battery pack as claimed in claim 1 , wherein the at least one of the first through third circuit bodies that includes the rigid circuit board is coupled to at least another one of the first through third circuit bodies that includes the flexible circuit board.

7. The battery pack as claimed in claim 6 , wherein the at least one of the first through third circuit bodies that includes the rigid circuit board is not coupled to another rigid circuit board.

8. The battery pack as claimed in claim 1 , further comprising a connector connecting an external device to the at least one of the first through third circuit bodies that includes the rigid circuit board.

9. The battery pack as claimed in claim 1 , wherein at least another one of the first through third circuit bodies that includes the flexible circuit board includes:
a connection pad;
a conductive pattern layer with an isolated portion at a position corresponding to the connection pad; and
a bypass portion insulated from the isolated portion with an insulating gap therebetween.

10. The battery pack as claimed in claim 9 , wherein:
the at least another one of the first through third circuit bodies that includes the flexible circuit board further includes a first conductive pattern layer connected to the connection pad, and
the isolated portion and the bypass portion are in a second conductive pattern layer insulated from the first conductive pattern layer by an insulating layer.

11. The battery pack as claimed in claim 9 , wherein the insulating gap surrounds the connection pad or the isolated portion.

12. The battery pack as claimed in claim 11 , wherein the insulating gap has a closed loop shape surrounding the connection pad or the isolated portion.

13. The battery pack as claimed in claim 1 , further comprising:
a frame supporting the first through third cells and the first through third circuit bodies; and
a first label sheet attached to the first through third cells and the first through third circuit bodies mounted on the frame.

14. The battery pack as claimed in claim 13 , wherein:
the first label sheet includes an adhesive surface facing the first through third cells and the first through third circuit bodies, and a non-adhesive surface opposite to the adhesive surface, and
the battery pack further includes a release paper piece attached to the adhesive surface of the first label sheet.

15. The battery pack as claimed in claim 14 , wherein the release paper piece is arranged in a shape surrounding the second cell to correspond to the first through third circuit bodies, the second cell being between the first and third cells along the first axis.

16. The battery pack as claimed in claim 14 , wherein the release paper piece covers the first through third circuit bodies along an edge of the second cell, and covers edge portions of the first through third cells adjacent to the first through third circuit bodies.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Wang Hanjun
• Kang Chanwoo

Classifications

• H01M50/519 Primary

  comprising printed circuit boards [PCB] · CPC title

• H01M50/533

  characterised by the shape of the leads or tabs · CPC title

• H01M50/284 Primary

  with incorporated circuit boards, e.g. printed circuit boards [PCB] · CPC title

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title