Predictive maintenance method for component of production tool and computer program product thererof
US-2020341459-A1 · Oct 29, 2020 · US
US11960263B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11960263-B2 |
| Application number | US-201916507341-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jul 10, 2019 |
| Priority date | Jul 10, 2019 |
| Publication date | Apr 16, 2024 |
| Grant date | Apr 16, 2024 |
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A system for monitoring a building automation system (BAS). The systems may include a device to report data, a memory having an application that requires that the data from the device be reported at least at a minimum frequency, and a controller to receive the data from the device at least at the minimum frequency and use the application and the data to determine an operational status of a component of the BAS.
Opening claim text (preview).
What is claimed is: 1. A system configured to monitor a building automation system (BAS) for a building, wherein the system comprises: a device with a controller, wherein the controller is communicatively coupled to the building automation system (BAS), and wherein the controller is configured to: receive, from at least one of a plurality of electronic components of the building, characteristic data at a first frequency, wherein the first frequency is indicative of a pre-configured frequency at which the at least one of the plurality of electronic components is configured to report the characteristic data to the device; and a cloud computing environment communicatively coupled to the device, wherein the cloud computing environment comprises a plurality of modules, and wherein the cloud computing environment is configured to: receive the characteristic data at the first frequency from the device; compare the first frequency with each of a plurality of minimum frequencies associated with each module of the plurality of modules, wherein the plurality of minimum frequencies are pre-defined based on a variable to be monitored in the building; in response to the comparison and determining that the first frequency is different from each of the plurality of minimum frequencies, evaluate a second frequency based on the characteristic data and the plurality of minimum frequencies, wherein the second frequency is different from the first frequency and corresponds to a frequency at which the plurality of modules in the cloud computing environment requires the characteristic data to generate one or more operational models for the plurality of electronic components; receive the characteristic data from the device at the second frequency; perform at least one of data tracking, data validation, data processing, and data recording with the characteristic data; generate the one or more operational models for the plurality of electronic components based on the characteristic data received at the second frequency and at least one of the data tracking, the data validation, the data processing, and the data recording with the characteristic data; generate one or more insights for the at least one of the plurality of electronic components by the one or more operational models; predict, based on the one or more insights, one or more operating and structural limitations causing the at least one of the plurality of electronic components to fail at a time frame; transmit the one or more insights including predicted one or more operating and structural limitations corresponding to the at least one of the plurality of electronic components as a report to the building automation system (BAS); automatically update the one or more operational models for the plurality of electronic components based on the transmitted one or more insights as the report; identify, based on the report, at least one corrective action associated with the at least one of the plurality of electronic components; and control, based on the at least one corrective action, display of a map indicating a list of agencies in vicinity of a location of the BAS; and transmit the at least one corrective action to at least one agency from the list of agencies. 2. The system of claim 1 , wherein the controller is further configured to: identify the at least one agency that can repair or replace the at least one of the plurality of electronic components of the BAS; and send information associated with the at least one agency and an estimated cost for repairing or replacing the at least one of the plurality of electronic components to a technician associated with the BAS. 3. The system of claim 1 , wherein the plurality of modules comprises at least one of: a Component Energy Forecasting Module, a Component Deterioration Forecasting Module, a Building Prediction Module, and a time to event prediction module, and wherein at least one module of the plurality of modules requires the characteristic data to be reported at the second frequency to generate the one or more insights. 4. The system of claim 3 , wherein the Component Energy Forecasting Module requires the characteristic data to be reported at the second frequency to forecast energy of the at least one of the plurality of electronic components of the building. 5. The system of claim 3 , wherein the Component Deterioration Forecasting Module requires the characteristic data to be reported at the second frequency to forecast deterioration or constraints of the at least one of the plurality of electronic components of the building. 6. The system of claim 3 , wherein the Building Prediction Module requires the characteristic data to be reported at the second frequency to predict the operating and structural limitations of the at least one of the plurality of electronic components that causes the at least one of the plurality of electronic components to fail. 7. The system of claim 3 , wherein the time to event prediction module requires the characteristic data to be reported at the second frequency to predict a time period until failure of the at least one of the plurality of electronic components occur. 8. The system of claim 1 , wherein the one or more operational models are configured to determine an operational status of the plurality of electronic components, wherein the operational status indicates that the at least one of the plurality of electronic components needs repair or replacement. 9. The system of claim 1 , wherein the characteristic data is at least one of: heating, ventilation, and air conditioning (HVAC) system data, security system data, lighting system data, fire system data, access control system data, status data, calculated data, set point data, identification data, weather data, sensor data, and image data associated with the at least one of the plurality of electronic components of the building. 10. The system of claim 1 , wherein the one or more insights transmitted as the report is rendered as a Fault Detection and Prediction Application (FDP) dashboard on a display of a mobile device associated with an employee of the building, wherein the FDP dashboard provides at least one of: an account and one or more predictions indicating that the at least one of the plurality of electronic components of BAS fails in operational capacity. 11. The system of claim 1 , wherein the variable to be monitored in the building is associated with at least one of: a heating, ventilation, and air conditioning (HVAC) system, a security system, a lighting system, a fire system, and an access control system, and wherein the variable is at least one of: temperature, current, and humidity in at least one zone of the building. 12. The system of claim 1 , wherein the at least one corrective action includes identification of a sales opportunity and transmission of an estimated cost to the at least one agency. 13. A cloud computing network with a plurality of modules configured to monitor a building automation system (BAS), the cloud computing network comprises: at least one processor coupled to a memory, wherein the processor is configured to: receive characteristic data of at least one of a plurality of electronic components of the BAS at a first frequency, wherein the first frequency is indicative of a pre-configured frequency at which the at least one of the plurality of electronic components is configured to report the characteristic data to cloud computing network; compare the first frequency with each of a plurality of minimum frequencies associated with each module of the plurality of modules, wherein the plurality of minimum frequencies are pre-defined based on
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