Bimodal cooling system

Patent metadata

Field	Value
Publication number	US-11959669-B2
Application number	US-202117313392-A
Country	US
Kind code	B2
Filing date	May 6, 2021
Priority date	May 6, 2021
Publication date	Apr 16, 2024
Grant date	Apr 16, 2024

Abstract

Cooling systems and methods of operation are provided. The cooling system may include a two-phase pumped loop (TPPL). The two-phase pumped loop may include, a receiver, a pump downstream from the receiver, a heat load downstream from the pump, a TPPL tee downstream from the heat load, a TPPL check valve downstream from the TPPL tee, and a heat exchanger downstream from the TPPL check valve and upstream from the receiver. The cooling system may further include a vapor cycle system (VCS) loop. The vapor cycle system loop may include the receiver, a compressor downstream from a vapor outlet of the receiver, a compressor check valve downstream from the compressor and upstream of the heat exchanger, the heat exchanger, and the heat load downstream from a liquid outlet of the receiver.

First claim

What is claimed is:

1. A cooling system comprising:
a two-phase pumped loop (TPPL), the two-phase pumped loop including
a receiver,
a pump downstream from the receiver,
a heat load downstream from the pump,
a TPPL check valve downstream from the heat load,
a TPPL tee to separate a liquid portion of a cooling fluid from a vapor portion of the cooling fluid, and
a heat exchanger downstream from the TPPL check valve and upstream from the receiver; and

a vapor cycle system (VCS) loop, the vapor cycle system loop including
the receiver,
a compressor downstream from a vapor outlet of the receiver,
a compressor check valve downstream from the compressor and upstream of the heat exchanger, and
the heat exchanger,

wherein the heat load, which is in the TPPL, is in the VCS loop downstream from a liquid outlet of the receiver,
wherein the two-phase pumped loop is configured to operate in a TPPL mode in which the cooling fluid flows through the two-phase pumped loop due to the TPPL check valve being open and the compressor check valve being closed, and wherein the vapor cycle system loop is configured to operate in a VCS mode in which the cooling fluid flows through the vapor cycle system loop due to the TPPL check valve being closed and the compressor check valve being open,
wherein the TPPL check valve is configured to close in response to a pressure at an outlet of the compressor being higher than a pressure of the two-phase pumped loop upstream of the TPPL check valve.

2. The cooling system of claim 1 wherein the TPPL tee is downstream from the heat load, wherein the TPPL check valve is downstream of the TPPL tee.

3. The cooling system of claim 1 wherein the compressor check valve is configured to close in response to a pressure at an inlet of the heat exchanger being higher than a pressure at an outlet of the compressor.

4. The cooling system of claim 2 further comprising a cooling line extending from an outlet of the TPPL tee to the receiver, wherein the cooling line comprises a control valve downstream the TPPL tee and upstream of the receiver.

5. The cooling system of claim 4 further comprising a pressure sensor and/or a temperature sensor disposed upstream of the TPPL tee, and a controller, wherein the controller is configured to adjust a degree of opening of the control valve based on feedback from the pressure sensor and/or the temperature sensor, wherein a temperature of the heat load is affected by the degree of opening of the control valve.

6. The cooling system of claim 1 further comprising a recycle line extending from an outlet of the compressor back upstream to an inlet of the compressor, wherein the recycle line comprises a control valve downstream from the compressor, wherein the recycle line is configured to recirculate the cooling fluid from the outlet of the compressor to the inlet of the compressor to heat the cooling fluid at the inlet of the compressor.

7. The cooling system of claim 6 further comprising a pressure sensor and/or a temperature sensor disposed upstream of the compressor, and a controller, wherein the controller is configured to adjust a degree of opening of the control valve based on feedback from the pressure sensor and/or the temperature sensor.

8. The cooling system of claim 1 further comprising a bypass line extending from an outlet of the compressor to an inlet of the receiver, wherein the bypass line comprises a control valve disposed downstream from the compressor.

9. The cooling system of claim 8 further comprising a pressure sensor and/or a temperature sensor upstream of the compressor, and a controller, wherein the controller is configured to adjust a degree of opening of the control valve based on feedback from the pressure sensor and/or the temperature sensor, wherein the bypass line is configured to recirculate the cooling fluid from the outlet of the compressor to the receiver to heat the cooling fluid in the receiver.

10. The cooling system of claim 1 further comprising a control valve downstream the heat exchanger and upstream of the receiver, a pressure sensor and/or a temperature sensor downstream from the heat exchanger, and a controller, wherein the controller is configured to adjust a degree of opening of the control valve based on feedback from the pressure sensor and/or the temperature sensor.

11. The cooling system of claim 1 further comprising a mixer disposed upstream of the receiver and downstream from the heat load, the compressor, and the heat exchanger.

12. The cooling system of claim 2 wherein the TPPL tee is a T-shaped separator shaped to separate the liquid portion of a cooling fluid from the vapor portion of the cooling fluid through gravity.

13. The cooling system of claim 1 further comprising a preheater upstream of the heat load and downstream from the pump, wherein the preheater is configured to preheat the cooling fluid entering the heat load by transferring heat from the cooling fluid exiting the heat load.

14. A method of cooling a heat load, the method comprising:
directing a cooling fluid through a two-phase pumped loop (TPPL) in a TPPL mode due to a TPPL check valve being open and a compressor check valve being closed, the two-phase pumped loop including
a receiver,
a heat load downstream from the receiver,
a mixer downstream from the heat load and upstream of the receiver,
the TPPL check valve downstream from the heat load, and
a heat exchanger downstream from the TPPL check valve and upstream from the receiver;

directing the cooling fluid through a vapor cycle system (VCS) loop in VCS mode due to the TPPL check valve being closed and the compressor check valve being open, the vapor cycle system loop including
the receiver,
a compressor downstream from a vapor outlet of the receiver,
the compressor check valve downstream from the compressor and upstream of the heat exchanger,
the heat exchanger, and
the mixer downstream from the heat exchanger and upstream from receiver, an output of the heat load in fluid communication with a first inlet of the mixer and an output of the heat exchanger in fluid communication with a second inlet of the mixer,

wherein the heat load, which is in the TPPL, is in the VCS loop downstream from a liquid outlet of the receiver; and
closing the TPPL check valve if a discharge pressure of the compressor is higher than a pressure of the two-phase pumped loop upstream of the TPPL check valve when the cooling capacity of the TPPL is insufficient to cool the heat load.

15. The method of claim 14 further comprising closing the compressor check valve if a pressure at an inlet of the heat exchanger is higher than a pressure at an outlet of the compressor when the cooling capacity of the TPPL is sufficient to cool the heat load.

16. The method of claim 14 , wherein the TPPL further includes a TPPL tee downstream from the heat load, wherein the TPPL check valve is downstream of the TPPL tee, the method further comprising adjusting a degree of opening of a control valve disposed downstream from the TPPL tee based on feedback from a pressure sensor and/or a temperature sensor, wherein the pressure sensor and/or the temperature sensor is disposed upstream of the TPPL tee.

17. The method of claim 14 further comprising adjusting a degree of opening of a control valve disposed downstream from the compressor based on feedback from a pressure sensor and/or a temperature sensor, wherein the pressure sensor and/or the temperature sensor is disposed upstream of the compressor.

18. The method of claim 14 further comprising adjusting

Assignees

• Rolls Royce Nam Tech Inc

Inventors

• Unton Timothy
• Snyder Douglas J
• Banham Christopher

Classifications

• F25B25/005 Primary

  using primary and secondary systems · CPC title

• F25B41/22

  between evaporator and compressor · CPC title

• F25B49/027

  Condenser control arrangements · CPC title

• B64D2013/064

  comprising more than one system, e.g. dual systems · CPC title

• F25B2600/2501

  Bypass valves · CPC title