Hollow fibre membrane module and method for manufacturing hollow fibre membrane module

Patent metadata

Field	Value
Publication number	US-11958017-B2
Application number	US-201917263380-A
Country	US
Kind code	B2
Filing date	Jul 26, 2019
Priority date	Jul 27, 2018
Publication date	Apr 16, 2024
Grant date	Apr 16, 2024

Abstract

The present invention relates to a hollow-fiber membrane module including: a hollow-fiber membrane bundle including a plurality of hollow-fiber membranes bundled in a potting part; a housing enclosing the hollow-fiber membrane bundle; and a protective member contacting with an outer surface of the potting part and continuously covering the outer surface, in which the protective member has a notched part through which one end of the protective member communicates with another end in a longitudinal direction of the hollow-fiber membrane bundle.

First claim

The invention claimed is:

1. A hollow-fiber membrane module comprising:
a hollow-fiber membrane bundle comprising a plurality of hollow-fiber membranes bundled in a potting part;
a housing enclosing the hollow-fiber membrane bundle; and
a protective member adhered to and continuously covering an outer surface of the potting part through a cured adhesive layer which is in direct contact with the protective member and with the outer surface of the potting part,
wherein there is a gap between the protective member and the housing, and
wherein the protective member has a notched part through which one end of the protective member communicates with another end in a longitudinal direction of the hollow-fiber membrane bundle, and at which the outer surface of the potting part is exposed.

2. The hollow-fiber membrane module according to claim 1 , wherein the hollow-fiber membrane bundle is bundled at both ends in potting parts.

3. The hollow-fiber membrane module according to claim 1 , wherein the protective member has a plurality of notched parts.

4. The hollow-fiber membrane module according to claim 1 , wherein one protective member or a plurality of protective members are arranged to cover 20% or more and less than 99.9% of a total length of a line L max , when assuming that lines L, whose start point and end point coincide with each other, are drawn by setting one point within the potting part on the surface of the potting part as a basis point and connecting, in a continuous manner, points in a direction perpendicular to the longitudinal direction of the hollow-fiber membrane bundle, and regarding the longest line among the lines L as the L max .

5. The hollow-fiber membrane module according to claim 1 , wherein the notched part of the protective member has a width of 0.5 mm or more in the direction perpendicular to the longitudinal direction of the hollow-fiber membrane bundle.

6. The hollow-fiber membrane module according to claim 1 , wherein the protective member contacts with an outer surface of a second potting part, and
an inner surface of the housing and the protective member are locked with each other by a holding member.

7. A production method of the hollow-fiber membrane module according to claim 1 , the method comprising:
a potting part-forming step of forming the potting part and thereby bundling the plurality of hollow-fiber membranes to obtain the hollow-fiber membrane bundle; and
a protective member-bonding step of bonding the protective member to the outer surface of the potting part through a cured adhesive layer which is in direct contact with the protective member and with the outer surface of the potting part, and where the protective member continuously covers the outer surface of the potting part.

Assignees

• Toray Industries

Inventors

• Yanagibashi Masato
• Kobayashi Atsushi
• SHIMURA Shun

Classifications

• B01D63/0233 Primary

  forming the bundle · CPC title

• B01D63/0221

  using a mould · CPC title

• B01D2313/041

  Gaskets or O-rings · CPC title

• B01D63/022 Primary

  Encapsulating hollow fibres · CPC title

• B01D63/0231

  using supporting structures, e.g. filaments for weaving mats · CPC title