Stator and motor comprising same

Patent metadata

Field	Value
Publication number	US-11955840-B2
Application number	US-201917264155-A
Country	US
Kind code	B2
Filing date	Jul 8, 2019
Priority date	Aug 21, 2018
Publication date	Apr 9, 2024
Grant date	Apr 9, 2024

Abstract

An embodiment relates to a stator and a motor comprising same, the stator comprising: a stator core comprising a yoke and multiple teeth protruding from the inner surface of the yoke; an insulator surrounding a part of the stator core; a coil wound around the insulator; and a molding portion disposed to cover the stator core, the insulator, and the coil. The insulator comprises a first insulator and a second insulator. The first insulator comprises: a body portion around which the coil is wound; and inner guide extending from the inside of the body portion in the perpendicular direction; a first outer guide extending from the outside of the body portion in the perpendicular direction; a second outer guide disposed to be spaced apart from the first outer guide in the outward direction; and a protrusion protruding from the second outer guide in the inward direction. The protrusion has an end portion disposed such that a predetermined gap (G) is formed between same and the first outer guide. The coil has a part disposed between the first outer guide and the second outer guide through the gap (G). Accordingly, it is possible to inhibit the coil from contacting the housing due to injection molding pressure during over-molding of the stator.

First claim

The invention claimed is:

1. A stator comprising:
a stator core comprising a yoke and a plurality of teeth protruding from an inner surface of the yoke;
an insulator group surrounding a part of the stator core;
a coil wound around the insulator group; and
a molding portion disposed to cover the stator core, the insulator group, and the coil,
wherein the insulator group comprises at least one first insulator and a second insulator,
the at least one first insulator comprises:
a body portion around which the coil is wound;
an inner guide extending from an inside of the body portion in a direction perpendicular thereto;
a first outer guide extending from an outside of the body portion in a direction perpendicular thereto, having a planar inner lateral surface that is entirely inclined at a predetermined angle with respect to a top surface of the body portion;
a second outer guide disposed to be spaced apart from the first outer guide in an outward direction; and
a protrusion protruding inward from the second outer guide,
wherein an end portion of the protrusion is disposed such that a predetermined gap (G) is formed between the end portion and the first outer guide, and
wherein a part of the coil is disposed between the first outer guide and the second outer guide through the gap (G).

2. The stator of claim 1 , wherein a width (W 1 ) of the protrusion in a radial direction is 0.6 times or more of an outer diameter of the coil.

3. The stator of claim 2 , wherein a width (W 2 ) of the protrusion in a circumferential direction is twice or more of the outer diameter of the coil.

4. The stator of claim 3 , wherein the insulator group comprises a connection portion disposed between the first outer guide and the second outer guide,
wherein the connection portion is disposed on the yoke, and
a height (H) from the connection portion to the protrusion is three times or more of the outer diameter of the coil.

5. The stator of claim 1 , comprising a terminal connected to an end portion of the coil,
wherein the second insulator comprises:
a body portion around which the coil is wound;
a first outer guide extending from an outside of the body portion in a direction perpendicular thereto;
a second outer guide disposed to be spaced apart from the first outer guide in an outward direction; and
an inner guide extending from an inside of the body portion in a direction perpendicular thereto, and
a groove to which one side of the terminal is coupled is formed in an upper end of the inner guide.

6. The stator of claim 5 , wherein the terminal comprises:
a terminal body;
a pin portion protruding from a top surface of the terminal body;
a projection portion protruding from a bottom surface of the terminal body; and
a bent portion formed by bending each of both sides of the terminal body, and
the projection portion is coupled to the groove.

7. The stator of claim 1 , wherein the at least one first insulator comprises three first insulators and the second insulator is disposed between two adjacent first insulators of the three first insulators with respect to a circumferential direction.

8. The stator of claim 1 , wherein the insulator group is disposed on the stator core by an injection method.

9. The stator of claim 8 , wherein the molding portion is formed by an injection method in a state in which the coil is wound around the insulator group.

10. A motor comprising:
a shaft;
a rotor that rotates in combination with the shaft; and
a stator disposed outside the rotor,
wherein the stator comprises:
a stator core;
an insulator group surrounding a part of the stator core;
a coil wound around the insulator group; and
a molding portion disposed to cover the stator core, the insulator group, and the coil,
wherein the insulator group comprises a first insulator and a second insulator,
wherein the first insulator comprises:
a body portion around which the coil is wound;
an inner guide extending from an inside of the body portion in a direction perpendicular thereto;
a first outer guide extending from an outside of the body portion in a direction perpendicular thereto, having a planar inner lateral surface that is entirely inclined at a predetermined angle with respect to a top surface of the body portion;
a second outer guide disposed to be spaced apart from the first outer guide in an outward direction; and
a protrusion protruding inward from the second outer guide,
wherein an end portion of the protrusion is disposed such that a predetermined gap (G) is formed between the end portion and the first outer guide, and
wherein a part of the coil is disposed between the first outer guide and the second outer guide through the gap (G).

11. The motor of claim 10 , wherein, after the insulator group is primarily formed on the stator core by an injection method, the molding portion is secondarily formed by an injection method in a state in which the coil is wound around the insulator group.

Assignees

• Lg Innotek Co Ltd

Inventors

• Won Il Sik

Classifications

• H02K15/021

  Magnetic cores · CPC title

• H02K1/04 Primary

  characterised by the material used for insulating the magnetic circuit or parts thereof · CPC title

• H02K1/146 Primary

  consisting of a generally annular yoke with salient poles · CPC title

• H02K1/165

  Shape, form or location of the slots · CPC title

• H02K3/345

  between conductor and core, e.g. slot insulation · CPC title