Method for processing liquefied waste polymers

Patent metadata

Field	Value
Publication number	US-11952544-B2
Application number	US-202118259805-A
Country	US
Kind code	B2
Filing date	Oct 28, 2021
Priority date	Dec 30, 2020
Publication date	Apr 9, 2024
Grant date	Apr 9, 2024

Abstract

The present disclosure relates to methods for processing liquefied waste polymers containing diolefins and naphtha. Hydrotreatment A of the diolefins produces a diolefin depleted LWP feed which is separated by distillation B to give rise to one or more distillates containing at least a naphtha fraction, an optional middle fraction and a distillation bottom. Hydroprocessing C of the naphtha fraction gives rise to hydrogenated naphtha fraction which is suitable as a feed for a steam cracker D. The distillation bottom and the middle fraction can mixed with crude oil and used in oil refinerery since they are predominantly free from diolefins.

First claim

What is claimed is:

1. A method for processing liquefied waste polymers (LWP), the method comprising the following steps:
a) providing a LWP stream containing diolefins and naphtha;
b) subjecting the LWP stream to hydrotreatment reaction conditions in a presence of hydrogen and one or more hydrotreatment catalyst to produce diolefin depleted LWP stream, wherein the hydrotreatment reaction conditions include temperature 120-210° C. and pressure 1-50 barg;
c) distilling the diolefin depleted LWP stream to obtain one or more distillates including at least a naphtha fraction boiling below 180° C. at atmospheric pressure and a distillation bottom; and
d) subjecting the naphtha fraction of step c) to hydroprocessing reaction conditions in a presence of hydrogen and one or more hydroprocessing catalysts to produce hydrogenated naphtha.

2. The method according to claim 1 , wherein the hydrotreatment reaction conditions comprise:
a LHSV between 1-5 h −1 .

3. The method according to claim 2 , wherein the hydrotreatment reaction conditions comprise a LHSV between 4-4.5 h −1 .

4. The method according to claim 1 , wherein the one or more hydrotreatment catalysts are selected from CoMo and NiMo.

5. The method according to claim 1 , wherein the hydroprocessing reaction conditions of step d) comprise:
a temperature between 280-350° C. and pressure between 20-100 barg.

6. The method according to claim 5 , wherein the hydroprocessing reaction conditions comprise:
LHSV 1-5 h −1 , and hydrogen/hydrocarbon ratio 100-900 Nm 3 /m 3 .

7. The method according to claim 5 , wherein the hydroprocessing reaction conditions of step d) comprise: pressure between 20-50 barg.

8. The method according to claim 1 , wherein the one or more hydroprocessing catalysts are selected from CoMo and NiMo.

9. The method according to claim 1 , comprising:
feeding the hydrogenated naphtha to a steam cracker.

10. The method according to claim 1 , comprising:
admixing the distillation bottom and crude oil to form an admixture.

11. The method according to claim 10 , comprising:
feeding the admixture to a crude oil distillation unit.

12. The method according to claim 1 , wherein the one or more distillates comprise:
a middle fraction boiling between 180° C. and 360° C. at atmospheric pressure.

13. The method according to claim 12 , comprising:
feeding the middle fraction to a crude oil distillation unit.

14. The method according to claim 12 , comprising:
feeding a mixture of crude oil and the middle fraction to a crude oil refinery.

15. The method according to claim 1 , wherein the LWP is selected from waste plastic pyrolysis oil and hydrothermally liquefied waste plastic oil or mixtures thereof.

16. The method according to claim 1 , wherein the LWP comprises:
waste plastic pyrolysis oil.

17. The method according to claim 1 , comprising: feeding a mixture of crude oil and the distillation bottom of step c) to a crude oil refinery.

Assignees

• Neste Oyj

Inventors

• Aaltonen Heikki
• Ojala Antti
• Paasikallio Ville
• Kurkijärvi Antti

Classifications

• C10G65/12 Primary

  including cracking steps and other hydrotreatment steps · CPC title

• B01D3/14

  Fractional distillation {or use of a fractionation or rectification column} · CPC title

• B01J23/882

  and cobalt · CPC title

• B01J23/883

  and nickel · CPC title

• C10G1/002 Primary

  in combination with oil conversion- or refining processes · CPC title