Negative Poisson's ratio materials for propellers and turbines

Patent metadata

Field	Value
Publication number	US-11952090-B2
Application number	US-202318186491-A
Country	US
Kind code	B2
Filing date	Mar 20, 2023
Priority date	Jul 25, 2022
Publication date	Apr 9, 2024
Grant date	Apr 9, 2024

Abstract

A propeller includes a rotatable hub and at least two propeller blades coupled to the rotatable hub. Each of the propeller blades is formed from a combination of a first material having a negative Poisson's ratio (NPR) and a second material having a positive Poisson's ratio (PPR). The first material and the second material can be layered or can be formed as a matrix with one of the first or second material embedded in the other. In a layered configuration, a layer of the first material is positioned between adjacent layers of the second material, and the layers can be connected by tabs of NPR material. The combination of the NPR and PPR materials improve the strength and impact resilience of the propeller blades compared to conventional materials.

First claim

What is claimed is:

1. A propeller comprising:
a rotatable hub; and
a propeller blade coupled to the rotatable hub, the propeller blade comprising a composite material comprising a matrix of a first material and inclusions of a second material embedded within the matrix of the first material, wherein (i) the first material has a negative Poisson's ratio and the second material has a positive Poisson's ratio, or (ii) the first material has a positive Poisson's ratio and the second material has a negative Poisson's ratio.

2. The propeller of claim 1 ,
wherein the composite material is additively manufactured.

3. The propeller of claim 1 ,
wherein the propeller blade comprises a first surface and a second surface opposite the first surface; and
the propeller further comprises:
a core disposed between the first surface and the second surface.

4. The propeller of claim 3 ,
wherein the core comprises the first material and the second material, and
wherein a ratio of the first material and the second material by weight or by volume in the core varies across a length of the propeller blade.

5. The propeller of claim 1 ,
wherein the material having a negative Poisson's ratio comprises an NPR metal, ceramic, or foam.

6. The propeller of claim 1 ,
wherein the propeller blade is a first propeller blade, and
the propeller further comprises:
a second propeller blade coupled to the rotatable hub at a position opposite the first propeller blade, the second propeller blade comprising a composite material combining the first material and the second material.

7. The propeller of claim 6 ,
wherein the first propeller blade and the second propeller blade are coupled to the rotatable hub with a helical spiral configuration, and the propeller is configured to be used in a wind turbine.

8. The propeller of claim 1 ,
wherein the rotatable hub comprises the material having a negative Poisson's ratio.

9. The propeller of claim 8 ,
wherein the rotatable hub comprises a combination of the first material and the second material.

10. A propeller blade, comprising:
a first surface; and
a second surface opposite the first surface;
wherein the propeller blade comprises a composite material comprising a matrix of a first material and inclusions of a second material embedded within the matrix of the first material, wherein (i) the first material has a negative Poisson's ratio and the second material has a positive Poisson's ratio, or (ii) the first material has a positive Poisson's ratio and the second material has a negative Poisson's ratio; and
wherein the first surface is coupled to the second surface by a leading edge and a trailing edge positioned substantially opposite the leading edge, each of the leading edge and the trailing edge positioned as a connecting surface between the first surface and the second surface.

11. The propeller blade of claim 10 , wherein at least a portion of the trailing edge comprises a combination of the first material and the second material.

12. The propeller blade of claim 10 ,
wherein at least a portion of the leading edge comprises the material having a negative Poisson's ratio, and
wherein a length of the propeller blade from the leading edge to the trailing edge is increased during rotation of the propeller blade about a propeller hub.

13. The propeller blade of claim 12 ,
wherein the at least a portion of the leading edge comprising the material having a negative Poisson's ratio comprises a sharp edge.

14. The propeller blade of claim 10 , further comprising:
a core disposed between the first surface and the second surface.

15. The propeller blade of claim 14 ,
wherein the core comprises the first material and the second material; and
wherein a ratio of the first material and the second material by weight or by volume in the core varies across a length of the propeller blade.

16. The propeller blade of claim 10 ,
wherein the material having a negative Poisson's ratio comprises an NPR metal, ceramic, or foam.

17. The propeller blade of claim 10 ,
wherein the propeller blade is configured to be used in a wind turbine.

Assignees

• Park Joon Bu

Inventors

• Park Joon Bu

Classifications

• B63H1/14 Primary

  Propellers (pitch changing B63H3/00) · CPC title

• B64C11/16 Primary

  Blades · CPC title

• F01D5/14

  Form or construction (selecting particular materials, measures against erosion or corrosion F01D5/28) · CPC title

• F03D1/00

  Wind motors with rotation axis substantially parallel to the air flow entering the rotor  (controlling thereof F03D7/02) · CPC title

• F05D2300/60

  Properties or characteristics given to material by treatment or manufacturing · CPC title