Thin-film acoustic imaging system for imaging through an exterior surface of an electronic device housing

Patent metadata

Field	Value
Publication number	US-11950512-B2
Application number	US-202117210023-A
Country	US
Kind code	B2
Filing date	Mar 23, 2021
Priority date	Mar 23, 2020
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

An acoustic imaging system coupled to a sensing plate to define an imaging surface. The acoustic imaging system includes an array of piezoelectric acoustic transducers coupled to the sensing plate opposite the imaging surface and formed using a thin-film manufacturing process over an application-specific integrated circuit that, in turn, is configured to leverage the array of piezoelectric actuators to generate an image of an object at least partially wetting to the imaging surface.

First claim

What is claimed is:

1. An acoustic imaging system comprising:
an adhesive layer configured to acoustically couple to a sensing plate;
a first electrode layer bonded to the adhesive layer;
a piezoelectric actuator layer below the first electrode layer;
a second electrode layer below the piezoelectric actuator layer and aligned with the first electrode layer to generate an electric field through the piezoelectric actuator layer;
a metalloid oxide layer encapsulating the second electrode layer against the piezoelectric actuator layer; and
an application-specific integrated circuit formed below and coupled to the metalloid oxide layer, the application-specific integrated circuit conductively coupled to the first electrode layer and the second electrode layer.

2. The acoustic imaging system of claim 1 , wherein the piezoelectric actuator layer comprises an array of physically separated piezoelectric actuators.

3. The acoustic imaging system of claim 2 , wherein the first electrode layer comprises a set of electrical traces, each terminating at a respective one piezoelectric actuator of the array of physically separated piezoelectric actuators.

4. The acoustic imaging system of claim 3 , wherein:
the set of electrical traces is a first set of electrical traces; and
the second electrode layer comprise a second set of electrical traces, each terminating at a respective one piezoelectric actuator of the array of physically separated piezoelectric actuators.

5. The acoustic imaging system of claim 1 , wherein the metalloid oxide layer comprises silicon dioxide.

6. The acoustic imaging system of claim 1 , wherein the first electrode layer comprises molybdenum disposed on a surface of the piezoelectric actuator layer.

7. The acoustic imaging system of claim 6 , wherein:
the surface is a first surface; and
the second electrode layer comprises aluminum disposed on a second surface the piezoelectric actuator layer, the second surface opposite the first surface.

8. The acoustic imaging system of claim 7 , wherein either or both the first electrode layer or the second electrode layer has a thickness of less than or equal to 0.5 μm.

9. The acoustic imaging system of claim 8 , wherein the piezoelectric actuator layer comprises aluminum nitride.

10. The acoustic imaging system of claim 9 , wherein:
the thickness is a first thickness; and
the piezoelectric actuator layer has a second thickness of less than or equal to 5 μm.

11. The acoustic imaging system of claim 10 , wherein the first thickness is approximately 0.1 μm and the second thickness is approximately 3 μm.

12. The acoustic imaging system of claim 10 , wherein the adhesive layer has a third thickness approximately equal to the second thickness.

13. The acoustic imaging system of claim 1 , wherein the adhesive layer comprises an epoxy.

14. An acoustic imaging system configured to adhere to an interior surface of a portable electronic device, the acoustic imaging system comprising:
an adhesive layer configured to acoustically couple to the interior surface;
a high acoustic impedance stack comprising:
an actuator layer comprising an array of piezoelectric actuators formed below the adhesive layer;
an array of electrode pairs, each associated with a respective piezoelectric actuator of the actuator layer, each electrode pair comprising:
a first electrode disposed between the adhesive layer a top surface of the respective piezoelectric actuator; and
a second electrode disposed on a bottom surface of the respective piezoelectric actuator opposite and parallel to the first electrode; and

a metalloid oxide layer encapsulating the array of electrode pairs against a second surface of the actuator layer; and

an application-specific integrated circuit formed below and coupled to the metalloid oxide layer of the high acoustic impedance stack, the application-specific integrated circuit conductively coupled to the array of electrode pairs.

15. The acoustic imaging system of claim 14 , wherein the application-specific integrated circuit is configured to select at least one electrode pair and generate a voltage between the first electrode of the selected electrode pair and the second electrode of the selected electrode pair to cause the piezoelectric actuator layer to expand or contract and, in response, generate an acoustic pulse with a selected center frequency.

16. The acoustic imaging system of claim 15 , wherein the selected center frequency is greater than 40 MHz.

17. The acoustic imaging system of claim 16 , wherein the selected center frequency is approximately 50 MHz.

18. The acoustic imaging system of claim 15 , wherein the voltage is a wavelet pulse having the selected center frequency.

19. The acoustic imaging system of claim 14 , wherein at least one of the piezoelectric actuators comprises a d33 piezoelectric crystal material configured to expand or contract along a direction separating the first electrode and the second electrode.

20. The acoustic imaging system of claim 14 , wherein the interior surface is defined by a portion of a housing an electronic device.

21. The acoustic imaging system of claim 20 , wherein the portion of the housing comprises one of:
an active display area;
a housing surface; or
a housing sidewall.

22. An electronic device comprising an acoustic imaging system, the electronic device comprising:
a housing; and
the acoustic imagining system comprising:
an adhesive layer configured to acoustically couple to an internal surface of the housing, thereby defining a portion of an external surface of the housing opposite the internal surface as an imaging surface;
a first electrode layer bonded to the adhesive layer;
a piezoelectric actuator layer below the first electrode layer;
a second electrode layer below the piezoelectric actuator layer aligned with the first electrode layer to generate an electric field through the piezoelectric actuator layer;
a metalloid oxide layer encapsulating the second electrode against the piezoelectric actuator layer; and
an application-specific integrated circuit formed below and coupled to the metalloid oxide layer, the application-specific integrated circuit conductively coupled to the first electrode layer and the second electrode layer and configured to:
apply a first voltage signal between the first electrode layer and the second electrode layer to cause an acoustic pulse to be generated by the piezoelectric actuator layer, the acoustic pulse propagating toward the imaging surface through the housing; and
receive a second voltage signal from at least one of the first electrode layer or the second electrode layer after generating the acoustic pulse.

23. The electronic device of claim 22 , further comprising a display; wherein the imaging surface is above an active display area of the display.

24. The electronic device of claim 22 , wherein the imaging surface is a sidewall surface of the housing.

25. The electronic device of claim 22 , wherein the imaging surface has a curved profile.

Assignees

• Apple Inc

Inventors

• Khajeh Ehsan
• Tucker Aaron S
• Joyce Andrew W
• King Brian M
• Gozzini Giovanni
• Griesbach Jason S
• Yip Marcus C
• YEKE YAZDANDOOST Mohammad
• Franza Gordon S
• Yang Henry H

Classifications

• H10N30/878 Primary

  the principal material being non-metallic, e.g. oxide or carbon based · CPC title

• H10N30/10516

  Electricity · mapped topic

• H10N30/2047

  Membrane type · CPC title

• B06B1/0629 Primary

  Square array · CPC title

• B06B1/0215

  for generating pulses, e.g. bursts of oscillations, envelopes · CPC title