Stator for a rotating electrical machine

Patent metadata

Field	Value
Publication number	US-11949284-B2
Application number	US-201917057969-A
Country	US
Kind code	B2
Filing date	Jun 4, 2019
Priority date	Jun 7, 2018
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

A stator including a ring having teeth and slots between said teeth that open radially outwards and material bridges, each linking two adjacent teeth to the respective base on the side of the air-gap, a yoke attached to the ring, and windings placed in the slots of the ring, at least some of the material bridges having at least on deformable zone that can be deformed during assembly of the yoke on the ring.

First claim

The invention claimed is:

1. A stator comprising:
a ring comprising:
teeth and slots that open radially outwards between said teeth, and
material bridges, each linking two adjacent teeth to a respective base on the side of the air-gap,

a yoke attached to the ring, and
windings placed in the slots of the ring,
at least some of the material bridges having at least one deformable zone that is a corrugation forming at least one groove on one of the sides of the material bridge and a projecting relief on the opposite side, wherein the projecting relief or reliefs extend into a recess in the bottom of the corresponding slot, the stator being configured such that the deformable zone is deformed during assembly of the yoke on the ring.

2. The stator as claimed in claim 1 , in which each material bridge has at least one deformable zone.

3. The stator as claimed in claim 1 , wherein the grooves open towards the air-gap and the projecting relief or reliefs extend into the bottom of the corresponding slot.

4. The stator as claimed in claim 1 , wherein each material bridge has a deformable zone with a center line having a curved profile or in the form of a broken line when the stator is viewed along the rotation axis.

5. The stator as claimed in claim 1 , wherein the deformable zone is a zone of the material bridge that can be stretched and deformed by stretching to form a constriction during assembly of the yoke on the ring and/or during insertion of the windings in the slots.

6. The stator as claimed in claim 1 , wherein the deformable zones are zones of the material bridge that are saturated magnetically during operation of the machine.

7. The stator as claimed in claim 1 , wherein each of the slots has at least one flat portion against which bears a winding.

8. The stator as claimed in claim 1 , wherein the ring has reliefs on the radially external surface thereof that cooperate with the cooperating reliefs of the yoke.

9. The stator as claimed in claim 1 , wherein each of the windings has at least one electrical conductor with a rectangular cross section.

10. The stator as claimed in claim 1 , wherein each slot receives two windings of different phases.

11. A rotating electrical machine including a stator as claimed in claim 1 and a rotor.

12. A manufacturing method for a stator as claimed in claim 1 comprising a step of deforming the deformable zone or zones during assembly of the yoke on the ring.

13. The method as claimed in claim 12 , wherein a step of inserting the windings in the slots is performed to widen the slots by extending the material bridges.

14. The method as claimed in claim 12 , wherein a step of assembling the yoke on the ring reduces a diameter of the ring by compressing the material bridges.

15. The method as claimed in claim 14 , further comprising a step of cutting the ring and the yoke simultaneously from the same sheet by means of one or more common cuts.

16. A manufacturing method as claimed in claim 12 , comprising a step of deforming the deformable zone or zones during insertion of the windings in the slots.

17. The stator as claimed in claim 1 , wherein the projecting relief or reliefs are of height h equal to or less than the depth p of the recess.

18. A stator comprising:
a ring comprising:
teeth and slots that open radially outwards between said teeth, and
material bridges, each linking two adjacent teeth to a respective base on the side of the air-gap,

a yoke attached to the ring, and
windings placed in the slots of the ring, at least some of the material bridges having at least one deformable zone that is a corrugation forming at least one groove on one of the sides of the material bridge and a projecting relief on the opposite side, wherein the grooves open towards the air-gap and the projecting relief or reliefs extend into the bottom of the corresponding slot, the stator being configured such that the deformable zone is deformed during assembly of the yoke on the ring.

Assignees

• Leroy Somer Moteurs

Inventors

• Jannot Xavier
• Turcat Francois
• Plasse Cedric
• Gas Olivier

Classifications

• H02K15/021

  Magnetic cores · CPC title

• H02K1/165 Primary

  Shape, form or location of the slots · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K15/024

  Electricity · mapped topic

• H02K15/062

  Windings in slots; Salient pole windings · CPC title