Method and system for protecting a wireless power transfer system

Patent metadata

Field	Value
Publication number	US-11949240-B2
Application number	US-202217810935-A
Country	US
Kind code	B2
Filing date	Jul 6, 2022
Priority date	Feb 3, 2016
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

A wireless power transfer system is disclosed. The wireless power transfer system includes a first converting unit configured to convert a first DC voltage of an input power to a first AC voltage. Further, the wireless power transfer system includes a contactless power transfer unit configured to receive the input power having the first AC voltage from the first converting unit and transmit the input power. Also, the wireless power transfer system includes a second converting unit configured to receive the input power from the contactless power transfer unit and convert the first AC voltage of the input power to a second DC voltage. Furthermore, the wireless power transfer system includes a switching unit configured to regulate the second DC voltage across the electric load if the second DC voltage across the electric load is greater than a voltage reference value.

First claim

The invention claimed is:

1. An apparatus of a wireless power transfer system, comprising:
a secondary coil configured to receive wireless power from a primary coil associated with a first converting unit, the wireless power having an alternating current (AC) voltage;
a second converting unit comprising a first plurality of circuit elements configured to convert the wireless power from the AC voltage to an output direct current (DC) voltage and provide the output DC voltage to an electric load;
a first transceiver configured to communicate a voltage signal representative of the output DC voltage across the electric load, wherein the voltage signal is configured to cause the first converting unit to adjust the AC voltage of the wireless power based on the output DC voltage across the electric load; and
a switching unit electrically coupled to the second converting unit, the switching unit comprising a second plurality of circuit elements configured to regulate the output DC voltage when the output DC voltage across the electric load is greater than a voltage reference value.

2. The apparatus of claim 1 , wherein the switching unit is configured to decouple the second converting unit to protect one or more components of the apparatus.

3. The apparatus of claim 1 , wherein the first transceiver is further configured to receive a reset signal from a second transceiver of the first converting unit, the reset signal for deactivating the switching unit.

4. The apparatus of claim 1 , wherein the switching unit is capable of regulating input power to protect the second converting unit faster than a time period associated with a control unit of the first converting unit.

5. The apparatus of claim 1 , wherein the switching unit comprises:
a sensor electrically coupled to the electric load and configured to determine the output DC voltage across the electric load; and
a controller electrically coupled to the sensor and a switch of the switching unit and configured to determine a duty cycle of a control signal configured to control the switch, based on the output DC voltage.

6. The apparatus of claim 5 , wherein the controller is configured to generate and feed the control signal having the duty cycle to the switch to regulate input power provided to the second converting unit.

7. The apparatus of claim 5 , wherein the controller is configured to determine the duty cycle of the control signal using a look-up table that indicates the duty cycle corresponding to different output DC voltages determined by the sensor.

8. The apparatus of claim 5 , wherein the first transceiver is configured to transmit the voltage signal to a second transceiver of the first converting unit.

9. The apparatus of claim 8 , wherein a control unit of the first converting unit is electrically coupled to the second transceiver, the control unit comprising a digital circuit configured to adjust a switching frequency of the first converting unit based on the voltage signal representative of the output DC voltage across the electric load.

10. The apparatus of claim 9 , wherein the control unit is configured to adjust the switching frequency of the first converting unit to regulate the output DC voltage across the electric load.

11. The apparatus of claim 10 , wherein the control unit is configured to regulate the output DC voltage across the electric load after the controller regulates the output DC voltage across the electric load.

12. The apparatus of claim 1 , wherein the first converting unit is electrically coupled to a power source that provides a first DC voltage, and wherein the first converting unit is configured to convert the first DC voltage to the first voltage.

13. The apparatus of claim 1 , wherein the electric load includes one or more batteries of a vehicle.

14. A method for wireless power transfer in a wireless power transfer system, the method comprising:
receiving, via a secondary coil, wireless power having a first alternating current (AC) voltage from a primary coil associated with a first converting unit;
providing the input power having the first AC voltage to a second converting unit;
converting, by a second converting unit, the wireless power to an output direct current (DC) voltage and providing the output DC voltage to an electric load;
communicating, by a first transceiver, a voltage signal representative of the output DC voltage wherein the voltage signal is configured to cause the first converting unit to adjust the first AC voltage of the wireless power based on the output DC voltage across the electric load; and
regulating, by a switching unit, the output DC voltage when the output DC voltage across the electric load is greater than a voltage reference value.

15. The method of claim 14 , further comprising decoupling the second converting unit to protect one or more components of the second converting unit.

16. The method of claim 14 , further comprising receiving, by the first transceiver, a reset signal from a second transceiver of the first converting unit, the reset signal for deactivating the switching unit.

17. The method of claim 14 , wherein regulating the output DC voltage comprises:
determining, by a sensor, the output DC voltage across the electric load; and
determining, by a controller, a duty cycle of a control signal configured to control a switch of the switching unit, based on the determined output DC voltage.

18. The method of claim 17 , wherein a control unit of the first converting unit is configured to adjust a switching frequency of the first converting unit based on the voltage signal to regulate the DC voltage across the electric load.

19. The method of claim 18 , wherein the switching frequency of the first converting unit is adjusted after feeding the control signal to the switch.

Assignees

• Gen Electric

Inventors

• Jha Kapil
• Vijayan Pradeep
• Singh Yash Veer

Classifications

• H02J7/64

  against overvoltage · CPC title

• H02J50/10 Primary

  using inductive coupling · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H02J50/80

  involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices · CPC title

• H04B5/0037

  Electricity · mapped topic