Coil component

Patent metadata

Field	Value
Publication number	US-11948723-B2
Application number	US-201916556030-A
Country	US
Kind code	B2
Filing date	Aug 29, 2019
Priority date	Sep 11, 2018
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

A winding core includes, for example, four planes, that is, a top surface, a bottom surface, a first side surface, and a second side surface around its central axis. A first wire and a second wire are wound around the winding core in the same direction and have a twisted section. In the twisted section in a plurality of turns at the top surface, bottom surface, first side surface, and second side surface, both the first wire and the second wire are in close contact with each of the ridges between the top surface, bottom surface, first side surface, and second side surface.

First claim

What is claimed is:

1. A coil component comprising:
a winding core having a peripheral surface around a central axis of the winding core, the peripheral surface including at least one plane extending in a direction along the central axis, the plane including a first end portion in a peripheral direction being a direction around the central axis and in which a first ridge extending in the direction along the central axis lies; and
a first wire and a second wire spirally wound with a plurality of turns around the central axis of the winding core in a same direction and forming a twisted section in which they are intertwisted in the plurality of turns, such that both the first wire and the second wire are in close contact with the first ridge in the twisted section at the plane in a single turn, wherein
the first ridge has a cut portion such that the winding core has two projecting portions formed at the first ridge, the projecting portions having a side that forms a point with a portion of the peripheral surface of the winding core parallel to the plane when viewed along the central axis, and the winding core has a pentagonal, hexagonal, or semispherical cross section when viewed along the central axis,
wherein when the winding core has a pentagonal or hexagonal cross section, the winding core includes a second ridge, a third ridge and a fourth ridge arranged at portions along the circumference of the winding core different from where the first ridge is located, the second ridge, third ridge and fourth ridge extending in the same direction as the first ridge, and
each of the second ridge, the third ridge and the fourth ridge has a cut portion such that the winding core has six projecting portions formed at the second ridge, the third ridge and the fourth ridge, the projecting portions having a side that forms a point with a portion of the peripheral surface of the winding core.

2. The coil component according to claim 1 , wherein both the first wire and the second wire are in close contact with the first ridge in the twisted section at the plane in neighboring turns.

3. The coil component according to claim 2 , wherein a number of close contacts of the first wire with the first ridge and a number of close contacts of the second wire with the first ridge are approximately equal.

4. The coil component according to claim 3 , wherein
both the first wire and the second wire in the twisted section at the plane are in close contact with both the first ridge and the second ridge in the single turn.

5. The coil component according to claim 3 , wherein the peripheral surface of the winding core includes at least four planes arranged adjacently in the peripheral direction.

6. The coil component according to claim 3 , wherein both the first wire and the second wire in the twisted section are in close contact with the ridges in a portion other than a winding beginning portion and a winding ending portion of the first and second wires around the winding core.

7. The coil component according to claim 2 , wherein
both the first wire and the second wire in the twisted section at the plane are in close contact with both the first ridge and the second ridge in the single turn.

8. The coil component according to claim 2 , wherein the peripheral surface of the winding core includes at least four planes arranged adjacently in the peripheral direction.

9. The coil component according to claim 2 , wherein both the first wire and the second wire in the twisted section are in close contact with the ridges in a portion other than a winding beginning portion and a winding ending portion of the first and second wires around the winding core.

10. The coil component according to claim 1 , wherein
both the first wire and the second wire in the twisted section at the plane are in close contact with both the first ridge and the second ridge in the single turn.

11. The coil component according to claim 10 , wherein both the first wire and the second wire in the twisted section at the plane are in close contact with both the first ridge and the second ridge in the neighboring turns.

12. The coil component according to claim 11 , wherein
a number of times the first wire passes through the first ridge in close contact therewith and a number of times the first wire passes through the second ridge in close contact therewith are approximately equal, and
a number of times the second wire passes through the first ridge in close contact therewith and a number of times the second wire passes through the second ridge in close contact therewith are approximately equal.

13. The coil component according to claim 11 , wherein
a number of times the first wire passes through the first ridge in close contact therewith and a number of times the second wire passes through the first ridge in close contact therewith are approximately equal, and
a number of times the first wire passes through the second ridge in close contact therewith and a number of times the second wire passes through the second ridge in close contact therewith are approximately equal.

14. The coil component according to claim 13 , wherein
a number of times the first wire passes through the first ridge in close contact therewith and a number of times the first wire passes through the second ridge in close contact therewith are approximately equal, and
a number of times the second wire passes through the first ridge in close contact therewith and a number of times the second wire passes through the second ridge in close contact therewith are approximately equal.

15. The coil component according to claim 10 , wherein
a number of times the first wire passes through the first ridge in close contact therewith and a number of times the first wire passes through the second ridge in close contact therewith are approximately equal, and
a number of times the second wire passes through the first ridge in close contact therewith and a number of times the second wire passes through the second ridge in close contact therewith are approximately equal.

16. The coil component according to claim 1 , wherein the peripheral surface of the winding core includes at least four planes arranged adjacently in the peripheral direction.

17. The coil component according to claim 16 , wherein a dimension of each of the planes measured in the peripheral direction of the winding core is an integral multiple of the shortest dimension of the dimensions of the planes.

18. The coil component according to claim 16 , wherein the peripheral surface of the winding core includes six planes arranged adjacently in the peripheral direction.

19. The coil component according to claim 18 , wherein a dimension of each of the planes measured in the peripheral direction of the winding core is an integral multiple of the shortest dimension of the dimensions of the planes.

20. The coil component according to claim 1 , wherein both the first wire and the second wire in the twisted section are in close contact with the ridges in a portion other than a winding beginning portion and a winding ending portion of the first and second wires around the winding core.

Assignees

• Murata Manufacturing Co

Inventors

• Hashimoto Ryota
• Sukegawa Takashi

Classifications

• H01F27/2823 Primary

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F17/04

  with magnetic core · CPC title

• H01F2017/0093

  Common mode choke coil · CPC title

• H01F17/045 Primary

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title