Combustion apparatus

Patent metadata

Field	Value
Publication number	US-11946643-B2
Application number	US-201917056551-A
Country	US
Kind code	B2
Filing date	Jun 19, 2019
Priority date	Aug 24, 2018
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

An air blowing fan supplies an amount of air corresponding to a fan rotation speed to a burner during operation. A check valve has a biasing force that closes an exhaust vent, and is opened and closed in accordance with a relationship between a gas pressure in an exhaust passage and the biasing force. A controller performs a failure diagnosis for detecting an open failure of the check valve when a phenomenon in which the gas pressure is lower than a predetermined normal pressure range is detected in a case where the fan rotation speed is within a predetermined diagnosis rotation speed region. The diagnosis rotation speed region is set within a rotation speed range in which a degree of opening of the check valve changes with an increase in the fan rotation speed when the check valve is normally opened and closed.

First claim

The invention claimed is:

1. A combustion apparatus comprising:
a combustion mechanism that burns a fuel;
an air blowing fan that supplies air for combustion to the combustion mechanism;
an exhaust vent through which combustion gas in the combustion mechanism is discharged;
a check valve arranged in a supply and exhaust passage from the air blowing fan to the exhaust vent,
the check valve being opened and closed in accordance with a relationship between a gas pressure in the supply and exhaust passage and a biasing force in a closing direction;
a controller that performs a failure diagnosis for detecting an open failure of the check valve when a phenomenon in which the gas pressure is lower than a predetermined normal pressure range is detected in a diagnosis rotation speed region, the diagnosis rotation speed region being set within a rotation speed range of the air blowing fan in which a degree of opening of the check valve changes with an increase in a rotation speed of the air blowing fan when the check valve is normally opened and closed;
a rotation speed sensor that detects the rotation speed of the air blowing fan; and
a current sensor that detects a driving current of the air blowing fan, wherein
the controller prestores a characteristic relationship of a reference current value in association with the rotation speed in the diagnosis rotation speed region, and detects the open failure by detecting the phenomenon in which the gas pressure is lower than the normal pressure range, when a detection value of the driving current at the time of the failure diagnosis is higher than a normal current range including the reference current value, the normal current range being obtained by referring to the characteristic relationship based on a detection value of the rotation speed at the time of the failure diagnosis.

2. The combustion apparatus according to claim 1 , wherein
the controller detects a closed failure of the check valve by detecting a phenomenon in which the gas pressure is higher than the normal pressure range, when the detection value of the driving current at the time of the failure diagnosis is lower than the normal current range at the time of the failure diagnosis.

3. A combustion apparatus comprising:
a combustion mechanism that burns a fuel;
an air blowing fan that supplies air for combustion to the combustion mechanism;
an exhaust vent through which combustion gas in the combustion mechanism is discharged;
a check valve arranged in a supply and exhaust passage from the air blowing fan to the exhaust vent,
the check valve being opened and closed in accordance with a relationship between a gas pressure in the supply and exhaust passage and a biasing force in a closing direction; and
a controller that performs a failure diagnosis for detecting an open failure of the check valve when a phenomenon in which the gas pressure is lower than a predetermined normal pressure range is detected in a diagnosis rotation speed region, the diagnosis rotation speed region being set within a rotation speed range of the air blowing fan in which a degree of opening of the check valve changes with an increase in a rotation speed of the air blowing fan when the check valve is normally opened and closed, wherein
the failure diagnosis is automatically started up when a combustion operation by the combustion mechanism is not in execution.

4. The combustion apparatus according to claim 3 , wherein
the failure diagnosis can be started up in response to a prescribed operation input to an operation terminal of the combustion apparatus, and
the combustion apparatus further comprises
a notification unit that provides information for seeking confirmation as to whether or not placement of the check valve is forgotten, when the open failure is detected in the failure diagnosis started up by the operation input.

5. The combustion apparatus according to claim 4 , wherein
at least one of the operation terminal and the notification unit includes a communication terminal communicatively connected to the combustion apparatus.

6. A combustion apparatus comprising:
a combustion mechanism that burns a fuel;
an air blowing fan that supplies air for combustion to the combustion mechanism;
an exhaust vent through which combustion gas in the combustion mechanism is discharged;
a check valve arranged in a supply and exhaust passage from the air blowing fan to the exhaust vent,
the check valve being opened and closed in accordance with a relationship between a gas pressure in the supply and exhaust passage and a biasing force in a closing direction; and
a controller that performs a failure diagnosis for detecting an open failure of the check valve when a phenomenon in which the gas pressure is lower than a predetermined normal pressure range is detected in a diagnosis rotation speed region, the diagnosis rotation speed region being set within a rotation speed range of the air blowing fan in which a degree of opening of the check valve changes with an increase in a rotation speed of the air blowing fan when the check valve is normally opened and closed, wherein
the controller detects a closed failure of the check valve, when a phenomenon in which the gas pressure is higher than the normal pressure range in the diagnosis rotation speed region, at the time of the failure diagnosis.

Assignees

• Noritz Corp

Inventors

• Hasegawa Takahide

Classifications

• F23N5/24 Primary

  Preventing development of abnormal or undesired conditions, i.e. safety arrangements (F23N5/02 - F23N5/18 take precedence) · CPC title

• F23N5/18

  using detectors sensitive to rate of flow of air or fuel · CPC title

• F23N5/26

  Details · CPC title

• F23D14/36 Primary

  in which the compressor and burner form a single unit · CPC title

• F23N1/022

  using electronic means · CPC title