Battery pack interface

Patent metadata

Field	Value
Publication number	US-11945094-B2
Application number	US-202318156622-A
Country	US
Kind code	B2
Filing date	Jan 19, 2023
Priority date	Dec 16, 2016
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

An interface for a battery pack and an electrical combination. The interface may include a battery-receiving portion configured to receive a battery pack and including a cavity. The cavity is defined by a pair of sidewalls with rails defining a groove between the rails and a lower surface of the cavity. The rails are stepped or angled along a battery insertion axis and are configured to guide the sliding engagement of a battery pack within the battery-receiving portion.

First claim

What is claimed is:

1. An electrical combination comprising:
an electrical device including a device housing and a device terminal, the device housing including a device support portion, the device support portion including a first rail/groove interface extending along a first axis and a second rail/groove interface extending along the first axis, the first rail/groove interface approximately parallel to the second rail/groove interface;
a first battery pack including:
a first battery pack housing, the first battery pack housing including a first pack support portion for engagement with the device support portion, the first battery pack housing having a first battery pack width,
a first battery cell supported within the first battery pack housing, power being transferrable between the first battery cell and the device terminal when the first battery pack is connected to the electrical device,
the first pack support portion including a third rail/groove interface extending along a second axis and a fourth rail/groove interface extending along the second axis, the third rail/groove interface and the fourth rail/groove interface configured to mate with the first rail/groove interface and the second rail/groove interface of the device support portion, the first pack support portion defining a first interface width between the third rail/groove interface and the fourth rail/groove interface; and

a second battery pack including:
a second battery pack housing, the second battery pack housing including a second pack support portion for engagement with the device support portion, the second battery pack housing having a second battery pack width,
a second battery cell supported within the second battery pack housing, power being transferrable between the second battery cell and the device terminal when the second battery pack is connected to the electrical device,
the second pack support portion including a fifth rail/groove interface extending along a third axis and a sixth rail/groove interface extending along the third axis, the fifth rail/groove interface and the sixth rail/groove interface configured to mate with the first rail/groove interface and the second rail/groove interface of the device support portion, the second pack support portion defining a second interface width between the fifth rail/groove interface and the sixth rail/groove interface,

wherein the first interface width is approximately equal to the second interface width, and
wherein the second battery pack width is greater than the first battery pack width.

2. The electrical combination of claim 1 , wherein the second battery pack has a greater ampere-hour capacity than the first battery pack.

3. The electrical combination of claim 1 , wherein:
the first battery cell is one of a first plurality of battery cells; and
the first plurality of battery cells are connected in series with one another.

4. The electrical combination of claim 3 , wherein the first plurality of battery cells includes at least ten battery cells.

5. The electrical combination of claim 4 , wherein:
the second battery cell is one of a second plurality of battery cells; and
the second plurality of battery cells are connected in a series-parallel combination with one another.

6. The electrical combination of claim 5 , wherein the second plurality of battery cells includes at least twenty battery cells.

7. The electrical combination of claim 1 , wherein:
the first axis is parallel to the second axis when the first battery pack is connected to the electrical device; and
the first axis is parallel to the third axis when the second battery pack is connected to the electrical device.

8. The electrical combination of claim 1 , wherein the first pack support portion further includes a first plurality of receptacles provided with a plurality of first battery contacts, at least one of the first plurality of receptacles configured to mate with the device terminal.

9. The electrical combination of claim 8 , wherein the first plurality of receptacles is provided along a fourth axis that is perpendicular to the second axis.

10. The electrical combination of claim 8 , wherein the second pack support portion further includes a second plurality of receptacles provided with a plurality of second battery contacts, at least one of the second plurality of receptacles configured to mate with the device terminal.

11. The electrical combination of claim 10 , wherein the second plurality of receptacles is provided along a fifth axis that is perpendicular to the third axis.

12. An electrical combination comprising:
a device housing including a device support portion, the device support portion including a first rail/groove interface extending along a first axis and a second rail/groove interface extending along the first axis, the first rail/groove interface approximately parallel to the second rail/groove interface;
a device terminal; and
a circuit supported by the device housing,
wherein the device support portion is configured to mate with one of a first battery pack and a second battery pack, and
wherein the first battery pack includes:
a first battery pack housing, the first battery pack housing including a first pack support portion for engagement with the device support portion, the first battery pack housing having a first battery pack width,
the first pack support portion including a third rail/groove interface extending along a second axis and a fourth rail/groove interface extending along the second axis, the third rail/groove interface and the fourth rail/groove interface configured to mate with the first rail/groove interface and the second rail/groove interface of the device support portion, the first pack support portion defining a first interface width between the third rail/groove interface and the fourth rail/groove interface, and

wherein the second battery pack includes:
a second battery pack housing, the second battery pack housing including a second pack support portion for engagement with the device support portion, the second battery pack housing having a second battery pack width,
the second pack support portion including a fifth rail/groove interface extending along a third axis and a sixth rail/groove interface extending along the third axis, the fifth rail/groove interface and the sixth rail/groove interface configured to mate with the first rail/groove interface and the second rail/groove interface of the device support portion, the second pack support portion defining a second interface width between the fifth rail/groove interface and the sixth rail/groove interface,

wherein the first interface width is approximately equal to the second interface width, and
wherein the second battery pack width is greater than the first battery pack width.

13. The electrical combination of claim 12 , wherein the second battery pack has a greater ampere-hour capacity than the first battery pack.

14. The electrical combination of claim 12 , wherein:
the first battery pack includes a first plurality of battery cells; and
the first plurality of battery cells are connected in series with one another.

15. The electrical combination of claim 14 , wherein:
the second battery pack includes a second plurality of battery cells; and
the second plurality of battery cells are connected in a series-parallel combination with one another.

16. An electrical combination comprising:
an electrical device including a device housing and a device terminal, the device housing including a device support portion, the device support portion including a first rai

Assignees

• Milwaukee Electric Tool Corp

Inventors

• Radovich Kyle J
• Schulz Cameron R
• Carlson Mitchell
• Marx John G
• Rossetto Paul
• Schwalbach David M

Classifications

• H02J7/751

  concerning the insertion or the connection of the batteries · CPC title

• H02J7/731

  specially adapted for holding portable devices containing batteries (H02J7/751 takes precedence) · CPC title

• B25F5/02 Primary

  Construction of casings, bodies or handles {(B25F5/006, B25F5/008 take precedence)} · CPC title

• B23B45/02

  driven by electric power · CPC title

• H01M10/4257

  Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries · CPC title