Photovoltaic tracker driveline joint

Patent metadata

Field	Value
Publication number	US-11942894-B2
Application number	US-202318338211-A
Country	US
Kind code	B2
Filing date	Jun 20, 2023
Priority date	Apr 29, 2021
Publication date	Mar 26, 2024
Grant date	Mar 26, 2024

Abstract

A driveline joint may include a driveline shaft that has a plurality of slots and a shaft coupling positioned in an interior of the driveline shaft in which the shaft coupling includes one or more openings with each of the openings corresponding to one or more respective slots of the plurality of slots included in the driveline shaft. The driveline joint may include one or more spherical bearings that are each positioned between an interior lateral surface of the driveline shaft and an exterior lateral surface of the shaft coupling and against one of the openings of the shaft coupling. The driveline joint may include one or more fasteners, wherein each of the fasteners extends through one of the slots and one of the openings of the shaft coupling.

First claim

What is claimed is:

1. A driveline joint, comprising:
a driveline shaft including one or more slots, the driveline shaft configured to be operatively coupled to one or more photovoltaic (PV) modules;
a shaft coupling configured to be operatively positioned within an interior of the driveline shaft, the shaft coupling including one or more openings, each of the one or more openings corresponding to a slot of the one or more slots;
one or more bearings, each bearing positioned radially between the driveline shaft and the shaft coupling; and
one or more fasteners, wherein each of the one or more fasteners extends through one of the one or more slots, through one of the one or more bearings, and through one of the one or more openings so as to operatively engage a bearing surface of the one or more bearings against the exterior surface of the shaft coupling, the bearing surface compensating for a degree of angular misalignment between the driveline shaft and the shaft coupling.

2. A driveline joint, comprising:
a driveline shaft including one or more slots, the driveline shaft configured to be operatively coupled to one or more photovoltaic (PV) modules;
a shaft coupling configured to be operatively positioned within an interior of the driveline shaft, the shaft coupling including one or more openings, each of the one or more openings corresponding to a slot of the one or more slots;
one or more fasteners, wherein each of the one or more fasteners extends through one of the one or more slots and through one of the one or more openings so as to operatively engage a bearing surface of a bearing against the exterior surface of the shaft coupling, the bearing surface compensating for a degree of angular misalignment between the driveline shaft and the shaft coupling; and
a first pressure plate positioned in the interior of the driveline shaft to provide a first spring force against the shaft coupling.

3. The driveline joint of claim 2 , further comprising a second pressure plate positioned in the interior of the driveline shaft to provide a second spring force against the shaft coupling in a direction opposite to the first spring force provided by the first pressure plate.

4. The driveline joint of claim 1 , wherein the bearing includes a curved profile corresponding to an inner surface of the driveline shaft.

5. A driveline joint, comprising:
a driveline shaft including one or more slots, the driveline shaft configured to be operatively coupled to one or more photovoltaic (PV) modules;
a shaft coupling configured to be operatively positioned within an interior of the driveline shaft, the shaft coupling including one or more openings, each of the one or more openings corresponding to a slot of the one or more slots, wherein the shaft coupling includes a keyed opening facilitating attachment an output shaft via a corresponding keyed feature of the output shaft; and
one or more fasteners, wherein each of the one or more fasteners extends through one of the one or more slots and through one of the one or more openings so as to operatively engage a bearing surface of a bearing against the exterior surface of the shaft coupling, the bearing surface compensating for a degree of angular misalignment between the driveline shaft and the shaft coupling.

6. The driveline joint of claim 1 , wherein each of the one or more slots has a length that corresponds to the degree of angular misalignment between the driveline shaft and the shaft coupling.

7. A driveline joint, comprising:
a driveline shaft including one or more slots, the driveline shaft configured to be operatively coupled to one or more photovoltaic (PV) modules;
a shaft coupling configured to be operatively positioned within an interior of the driveline shaft, the shaft coupling including one or more openings, each of the one or more openings corresponding to a slot of the one or more slots; and
one or more fasteners, wherein each of the one or more fasteners extends through one of the one or more slots and through one of the one or more openings so as to operatively engage a bearing surface of a bearing against the exterior surface of the shaft coupling, the bearing surface compensating for a degree of angular misalignment between the driveline shaft and the shaft coupling;

wherein:
the driveline shaft includes a flared section at a proximal end of the driveline shaft that includes a greater diameter than a diameter corresponding to the rest of the driveline shaft; and
the interior of the driveline shaft in which the shaft coupling is positioned is the flared section of the driveline shaft at the proximal end of the driveline shaft.

8. The driveline joint of claim 7 , wherein the bearing comprises an annulus ring positioned in the flared section of the driveline shaft, wherein the annulus ring includes:
a shape and an inner diameter that corresponds to a cross-sectional shape and a diameter of the shaft coupling, the shaft coupling being configured to interface with the annulus ring.

9. The driveline joint of claim 8 , wherein the annulus ring includes a curved profile corresponding to an inner surface of the driveline shaft.

10. A driveline joint, comprising:
a driveline shaft including one or more slots, the driveline shaft configured to be operatively coupled to one or more photovoltaic (PV) modules;
an outer housing configured to be attached to an end of the driveline shaft, the outer housing including a plurality of housing openings;
a shaft coupling positioned in an interior of the outer housing, the shaft coupling including one or more shaft openings, each of the shaft openings corresponding to a corresponding slot of the plurality of slots included in the driveline shaft and a corresponding housing opening of the plurality of housing openings; and
one or more fasteners, wherein each of the one or more fasteners extends through one of the slots of the driveline shaft, one of the housing openings of the outer housing, and one of the shaft openings of the shaft coupling so as to operatively engage a bearing surface of a bearing against the exterior lateral surface of the shaft coupling, the bearing surface compensating for a degree of angular misalignment between the driveline shaft and the shaft coupling.

11. The driveline joint of claim 10 , further comprising a first pressure plate positioned in the interior of the driveline shaft to provide a first spring force against the shaft coupling.

12. The driveline joint of claim 11 , further comprising a second pressure plate positioned in the interior of the driveline shaft to provide a second spring force against the shaft coupling in a direction opposite to the first spring force provided by the first pressure plate.

13. The driveline joint of claim 10 , wherein the bearing includes a curved profile corresponding to an inner surface of the outer housing.

14. The driveline joint of claim 10 , wherein the shaft coupling includes a keyed opening facilitating attachment of the shaft coupling to an output shaft via a corresponding keyed feature of the output shaft.

15. The driveline joint of claim 10 , wherein:
the outer housing includes a flared section at a proximal end of the outer housing that includes a greater diameter than a diameter corresponding to the rest of the outer housing; and
the interior of the outer housing in which the shaft coupling is positioned is the flared section of the outer housing at the proximal end of the outer housing.

16. The driveline joint of claim 15 , wherein the bearing comprises an annulus ring positioned in the flared section of the outer h

Assignees

• Array Tech Inc

Inventors

• De Fresart Benjamin C
• Sokol Jonathan
• Rowan Jr Robert Clark
• Heydrich Frank

Classifications

• H02S20/32 Primary

  specially adapted for solar tracking · CPC title

• F16C3/02

  Shafts; Axles · CPC title

• F24S30/40

  for rotary movement · CPC title

• F24S50/20

  for tracking · CPC title

• H02S30/10

  Frame structures · CPC title